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Brushless Motor

Brushless Motor
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Brushless Motor

Product catalog summary
Overview: The catalog from Mabuchi Motor America Corp. provides comprehensive information on their brushless DC motors, focusing on features, applications, and technical specifications. It addresses common motor design challenges and presents Mabuchi's solutions.
Specifications: The catalog details various brushless DC motor models, including standard and high-precision types. Key specifications include nominal voltage, rated power, peak torque, and flange size. The motors are designed for high efficiency, with some models achieving up to 90% energy conversion efficiency.
Procedures and Solutions: Mabuchi offers integrated mechatronic solutions with built-in control boards and microcontrollers, simplifying system design by reducing the need for external components. The motors feature high-resolution resolver sensors for precise control and positioning.
Applications: The motors are suitable for material handling equipment, personal mobility devices, and collaborative robots, offering stable operation, smooth motion, and space-saving designs.
Norms and Standards: The motors comply with RoHS and are planned for UL/CE compliance. They support carbon neutrality and SDGs goals.
Recommendations: Mabuchi recommends their motors for applications requiring compact, lightweight, and high-output solutions. Optional features like reduction gears and static brakes enhance functionality.
Performance and Design: The catalog includes performance curves and dimensional drawings for each motor model, illustrating capabilities and design flexibility. The motors operate within a temperature range of -10°C to +50°C and offer IPX4-equivalent water resistance.
Planetary Gear Reduction Mechanism: The document details a planetary gear reduction mechanism optimized for mobility applications, designed for high-torque output and supporting radial loads during AGV and AMR load transport.
Controllers: Compatible controllers such as DS-34EC1-IS3XX and DS-34EC1-L13XX are referenced, with specifications detailed on page 28. The controllers match the permissible voltage of the motors for optimal performance.
Environmental Resistance: The motors resist heat, oil, dust, and vibration, suitable for harsh environments. They comply with RoHS standards and have a dielectric strength of AC 500 V for 1 minute between terminal and case.
Installation Notes: Customers must prepare housing and mechanical parts. Sensors for rotor position must be selected by the customer. Detailed assembly guidance is available in the instruction manual.
Main Applications: The motors are ideal for collaborative robots and material handling equipment, providing reliable performance in demanding conditions.
Performance Curves and Dimensional Drawing: The document includes performance curves for torque, speed, and current, indicating the continuous operable range and motor input current at 48 V. Dimensional drawings ensure assembly accuracy.
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Catalog excerpts

Brushless Motor-1

MABUCHI MOTOR CO., LTD. Life & Industry Product Business Unit 430 Matsuhidai, Matsudo City, Chiba 270-2280, Japan Tel: 81-47-710-1868 Mabuchi Motor Online Shop Other Sales Offices MABUCHI MOTOR AMERICA CORP. MABUCHI MOTOR MEXICO S.A. DE. C.V. MABUCHI MOTOR (EUROPE) GMBH 3001 West Big Beaver Road, Suite 328, Circuito Cerezos Oriente #105, Herriotstrasse 1, 60528 Frankfurt am Main, Parque Industrial San Francisco IV, San Francisco De Los Romo, AGS 20355 Mexico MABUCHI MOTOR (SHANGHAI) MABUCHI MOTOR (SHANGHAI) MANAGEMENT CO., LTD. SHENZHEN BRANCH No.18, Chunghwa Road, Hsinchu Industrial Room 1506-1510, Metro Plaza, No.555 Lou Shan Unit 1601, Excellence Times Plaza, No.4068, District, Hsinchu, 30352 Taiwan Guan Road, Changning District, Shanghai, Yitian Road, Futian District, Shenzhen City, Guangdong Province, 518017 China MABUCHI MOTOR DANANG LTD. MABUCHI MOTOR KOREA CO., LTD. MABUCHI MOTOR (THAILAND) CO., LTD. LotA2, No.3 street, Hoa Khanh Industrial Zone, 4345 Bhiraj Tower at BITEC, 24Fl., Unit 1201, Hoa Khanh Bac Ward, Lien Chieu District, Gasan Digital 1-Ro,Geumcheon-Gu, Seoul, Sukhumvit Road, South-Bangna Sub-district, Da Nang City, Vietnam Bangna District, Bangkok, 10260, Thailand MABUCHI MOTOR INDIA PVT. LTD. Paras Twin Towers, Tower A, Golf Course Road, Sector 54, Gurugram, Haryana, 122011, India Brushless Motor Oct. 2026 Catalog contents: 1st Edition 2026.10 Updated

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Brushless Motor-2

Reduced Engineering Hours Common Challenges Small Motors, Big Solutions. Mabuchi Motor has advanced its long-established design philosophy of compact, lightweight and high output with proprietary technology, achieving even greater ef f iciency in our brushless DC motors. Mabuchi Motor's Solution Reduce engineering hours before implementation Built-in microcontroller • Selecting an external driver and designing its mounting takes time, increasing the development workload required before implementation. An integrated mechatronic solution with a built-in control board and on-board microcontroller....

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Brushless Motor-3

i' Low Cogging Common Challenges Achieve stable operation • Speed fluctuation occurs in the low-speed range, so operation is unstable. • We want smooth operation without abrupt acceleration or deceleration. Stable speed control even in the low-speed range Continuous, high-accuracy detection of the rotation angle combined with feedback control suppresses speed fluctuation and delivers stable drive performance even in the low-speed range. Optimized acceleration/deceleration control further enables smooth operation without abrupt acceleration or deceleration. Achieve smooth motion • Vibration caused...

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Brushless Motor-4

Brushless Motor Lineup Note: The product operating temperature range is -10 °C to + 50 °C. Brushless DC Motor (High-Precision Control Type) Sensor Type: Resolver Sensor (equivalent to 15-bit angular resolution) Brushless DC Motor (Standard Type) Sensor Type: Hall Sensor These brushless DC motors are equipped with a resolver sensor equivalent to 15-bit angular resolution, enabling high-precision control from standstill through the low-speed range. They can be used in a wide range of applications, including various types of industrial equipment and personal mobility. Rated Power ♦Optional reduction...

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Brushless Motor-5

Brushless DC Motor (Built-in control board) ID-629ZB Mechatronic Integrated Type Brushless DC Motor (Built-in control board) Mechatronic Integrated Type W High Output and High Responsiveness Delivers high output and high responsiveness despite a compact 40 mm flange size A built-in control board with an on-board microcontroller saves space and meets a wide range of control needs Options such as reduction gears and static brakes are also available Delivers high output and high responsiveness despite a compact 40 mm flange size A built-in control board with an on-board microcontroller saves space...

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Brushless Motor-6

W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Energy conversion efficiency of up to 90% helps reduce the power consumption of customer products Can be used with confidence even in applications exposed to splashing water A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water The planetary gear reduction mechanism is designed for high-torque output and enables...

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Brushless Motor-7

W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Energy conversion efficiency of up to 90% helps reduce the power consumption of customer products Can be used with confidence even in applications exposed to splashing water A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water The planetary gear reduction mechanism is designed for high-torque output and enables...

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Brushless Motor-8

High-Output Brushless DC Motor (with Hall Sensor / Geared Type) MS-94BZC Static Brake Reduction Gear Compatible Controller Recommended W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water W Reduction Mechanism Optimized for Mobility Applications The planetary gear reduction mechanism is designed for high-torque output and enables the output shaft to directly support the radial loads generated during AGV and AMR load transport W...

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Brushless Motor-9

W Compact and High Output A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even in applications exposed to splashing water The planetary gear reduction mechanism is designed for high-torque output and enables the output shaft to directly support the radial loads generated during AGV and AMR load transport With planetary gears, reduction ratio 20 : 1 A slim motor design that is compact, lightweight and powerful contributes to greater design freedom inside the housing Can be used with confidence even...

 Open the catalog to page 9

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