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New Technology

New Technology
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New Technology

Product catalog summary
Introduction
MAC Valves Inc. is renowned for its innovative solenoid air valve technology, holding numerous global patents. The company emphasizes high-performance products with reliability, compact design, speed, modularity, and ease of maintenance. Key innovations include the oval-shaped armature solenoid and 4-way pilot technologies, enhancing shifting forces and reliability.
Key Innovations
Oval Shaped Armature Solenoid: This design maximizes coil windings and core iron volume, ensuring reliable operation even with contaminated air. The oval shape optimizes space, increasing magnetism and force.
4-Way Pilot System: This balanced system maximizes shifting forces by alternating air supply to each spool end, ensuring consistent response times and reliability, unaffected by air pressure changes.
Global Network
MAC Valves operates a global network across 45 countries, with 200 service centers and 1000 certified specialists, providing local support and special solutions.
Pneumatic Functions
MAC valves support multiple pneumatic functions, including 2-way, 3-way (NO, NC), and 4-way configurations, allowing for plugging orifices without affecting operation.
Valve Types
Direct Solenoid and Solenoid Pilot Operated Valves: These offer various configurations and mounting options, featuring high force solenoids, balanced poppets, and low wattage requirements, designed for high cycle rates and fast response times.
Technical Data
Valves operate with compressed air, vacuum, or inert gases, with a pressure range from vacuum to 120 PSI. They do not require lubrication and operate within a temperature range of 0°F to 120°F. The valves are tested for consistent flow and performance.
Specifications
The document outlines specifications for MAC Valves, specifically Series 34 and Series 36, designed for compressed air, vacuum, and inert gases, with a pressure range from vacuum to 120 PSI. Filtration is set at 40 μ, and the temperature range is from 0°F to 120°F (-18°C to +50°C). Flow rates vary depending on coil power, with options for 1.8W, 2.4W, and 5.4W coils.
Procedures
Consult the 'Precautions' page before use, installation, or service. Detailed instructions are provided for ordering valves, specifying options for voltage, lead wire length, manual operator type, and electrical connection.
Norms and Standards
Valves are tested for 100% production and come with a warranty. AC voltage requires a connector with a rectifier, and washdown modifications are available.
Recommendations
Use the patented high force MACSOLENOID® for the fastest response times. The bonded balanced poppet offers high flow and precise repeatability. Valves are suitable for vacuum, divertor, or selector applications.
Operational Benefits
Valves offer high cycle rate capability, versatility in function, and low wattage DC solenoids. They are suitable for both lube and non-lube service and come with manual overrides as standard. Various solenoid enclosures and plug-in connectors are available, along with optional surge suppression.
Technical Specifications
Detailed technical data includes dimensions in metric (mm), Class A wire for continuous duty, voltage range of -15% to +10% of nominal voltage, and power options of 5.4W, 2.4W, and 1.8W.
Additional Options and Spare Parts
Additional options include BSPP threads and various isolator plates and tie rods. Part numbers for spare parts and notes on the configuration of normally closed and normally open manifolds are provided.
Series Features
Series 32: 3-way valve with 4-way integral pilot, high flow up to 0.4 Cv.
Series 37: Balanced poppet for consistent high shifting forces, high solenoid and return spring forces ensure high speed and precise repeatability.
Ordering Information
Various configurations are available for NO, NC, and universal valves, with options for manifold base, side port, bottom port, and pilot exhaust configurations. Voltage options include 120 VAC and 24 VDC with varying power ratings.
Technical Specifications
Fluid compatibility includes compressed air, vacuum, and inert gases, with pressure ranges from vacuum to 120 PSI. Lubrication is not required, but a medium aniline point lubricant is recommended. Filtration is specified at 40 μ.
Operational Benefits
Valves are designed for high performance with features like a balanced spool, short stroke with high flow, and a wiping effect to eliminate sticking. They offer long service life and consistent response times.
Warranty and Testing
All products are 100% tested and come with a warranty, ensuring reliability and performance.
Technical Specifications
Fluid types include compressed air, vacuum, and inert gases, with pressure ranges from vacuum to 120 PSI. Temperature range is 0°F to 120°F (-18°C to +50°C). Lubrication is not required, but a medium aniline point lubricant is recommended. Filtration is specified at 40 μ.
Valve Features and Options
Series 42 and 47 valves offer various configurations, including direct solenoid and solenoid pilot-operated options. The document outlines manifold and individual base options, with specific configurations for side and bottom ports.
Operational Benefits
Key benefits include high energization shifting force due to short stroke solenoids, high force return springs, and built-in wear compensation. The valves feature bonded balanced poppets and conical seats to reduce friction and enhance performance.
Ordering Information
The document provides a comprehensive guide on how to order the valves, specifying options for voltage, lead wire length, manual operator types, and electrical connections.
Technical Data and Dimensions
Detailed technical data is provided, including flow rates, power consumption, and response times. Dimensions are given in metric units, with specific measurements for various components and configurations.
Additional Notes
The document emphasizes the importance of consulting the "Precautions" section before use, installation, or service of MAC Valves. It also mentions warranty information and testing standards for the products.
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Catalog excerpts

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Section 1 Direct solenoid and solenoid pilot operated valves 9 Section 2 Remote air valves 197 Section 3 Bases according to ISO 5599 223 Section 4 Pressure regulators 243 Section 5 Intrinsically safe valves 299 Section 7 Supplemental technical information 321

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MAC VALVES INC. has earned a reputation as an innovator in solenoid air valve technology as is evidenced by our numerous global patents. MAC’s designs focus on offering customers the best performing products available on the market. Some of the key features MAC’s products offer are: - reliability - speed - repeatability - non lube service - ease of maintenance - compact packaging - modularity - specific application modifications - low wattage - broad electrical options Many of these performance advantages are based on MAC’s high shifting forces. MAC’s patended oval shaped armature solenoid and...

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Introduction DIRECT SOLENOID POPPET VALVE SHORT STROKE Short Stroke = High solenoid force Short Stroke = High return spring force Short Stroke = Low current to shift solenoid DIRECT OPERATED 10 MM DESIGN WITH OVAL SHAPED ARMATURE • Balanced poppet, with no seals of any kind in a bore - no friction • New patented MAC solenoid® with “oval” shaped armature - provides high shifting force through more core iron and magnet wire • Balanced poppet - high shifting forces - unaffected by fluctuations in air pressure • Short stroke direct operated poppet valve (patented adjustable inlet seat controls stroke)...

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Introduction II. MAC’s 4-WAY PILOT SYSTEM – Maximized Shifting Forces The balanced 4-way pilot valve provides maximum shifting forces in both directions by supplying air alternately to each end section of the spool, similar to double acting rodless cylinder. This system provides maximized shifting forces, equal forces at energization and de- energization, with no resistance to shifting at either end. The result is increased shifting reliability and faster, more consistent response times. Small direct 4-way solenoid operated valve P SHIFTING FORCES unaffected by changing air pressure (IN/EXH)...

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30 years experience Local support Globally linked network Special solutions Global customer partnership 1000 factory certified application specialists Consult “Precautions” page 327 before use, installation or service of M

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Let us show you via high performance demonstration kits and animated software, HOW MAC’S PERFORMANCE ADVANTAGES HELP MAKE YOUR EQUIPMENT MORE RELIABLE - FASTER - MORE REPEATABLE. Traveling Lab Demonstration measures critical valve performance characteristics - Shifting forces, Response Time, Speed, Repeatability and Flow. Proportional Lab Demonstration measures critical proportional regulation characteristics - Response Time, Accuracy, Hysterisis, Repeatability and Flow. Animated Software shows inner workings of various Air Valves Designs - Powerful educational tool for learning about how air...

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100% Pneumatic functions All valves inside the MAC product range allow for multiple pneumatic functions. Direct solenoid and solenoid pilot operated valves could be used as 2 ways, 3 ways (NO, NC) or 4 ways. When plugging one orifice to achieve a 2 way function (or 3 way), it will not affect the valve operation. Direct solenoid valves 3 ways : universal The following functions are available Direct solenoid valves 4 ways : The following functions are available 3 ways NC 3 ways NO 2 ways NC 2 ways NO Pilot operated valves 3 ways : The following functions are available Pilot operated valves 4 &...

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Direct solenoid and solenoid pilot operated valves Consult “Precautions” page 327 before use, installation or service of MAC Valves.

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Direct solenoid Function Port size Flow [Max] Cv Individual mounting Sub-base/ Sub-base/ Valve only - manifold base manifold base No base non "plug-in" "plug-in" non "plug-in" with latching with latching Conform to solenoid solenoid ISO 5599/1 Valve only - Valve only - O.D. pressed-ln tube receptacle O.D. pressed-ln tube receptacle Consult 'Precautions' page 327 before use, installation or service of MAC Valves..

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Manifold mounting Series stacking Manifold base manifold base "plug-in" non "plug-in" Sub-base/ manifold base "plug-in" with latching solenoid Valve only - No base non "plug-in" Conform to ISO 5599/1 Valve only - Valve only - Consult 'Precautions' page 327 before use, installation or service of MAC Valves..

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Direct solenoid and solenoid pilot operated valves individual mounting Series Inline SERIES FEATURES • Patented high force MACSOLENOID® for fastest possible response times. ISO 01 • Bonded balanced poppet for high flow, precise repeatability, and consistent operation. |so 02 • Extremely high cycle rate capability. • Use on lube or non-lube service. ISO 1 • 8 mm direct operated valve. |so 3 • Very fast response times. Consult 'Precautions' page 327 before use, installation or service of MAC Valves..

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Direct solenoid and solenoid pilot operated valves Port size Flow (Max) Individual mounting OPERATIONAL BENEFITS 1. 8mm valve direct solenoid operated. 2. Balanced poppet, immune to pressure variations. 3. Short stroke with high flow. 4. Patented solenoid develops high shifting forces. 6. Powerful return spring. 7. Extremely fast response times. 33A-AAB-RXXX-XXX 33A-BAB-RXXX-XXX ' For use with solenoids above 4.0 W - MOD number required. (Consult factory) Non-locking recessed BB Flyin g leads w/LED BC Flying leads w/MOV DH 12 VDC (1.0W) 72" DJ 12 VDC (1.8W) DM 12 VDC (4.0W) * Not available for...

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Series 33 TECHNICAL DATA Compressed air, vacuum, inert gases Pressure range : Not required, if used select a medium aniline point lubricant (between 180°F and 210°F) Temperature range : Class A wire (#26 AWG x18), continuous duty Voltage range : Dimensions shown are metric (mm) Shown with JST Connector Consult “Precautions” page 327 before use, installation or service of MAC

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.