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Insitec®Process - Real-Time particle sizing, whatever your application

Insitec®Process - Real-Time particle sizing, whatever your application
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Insitec®Process - Real-Time particle sizing, whatever your application

Product catalog summary
Overview
The document outlines the specifications and applications of Malvern's particle size analyzers, emphasizing their role in real-time particle sizing for industrial processes. These instruments aim to enhance process efficiency by providing continuous and accurate particle size measurements.
Key Instruments and Features
  • Insitec Analyzers: Utilize laser diffraction to measure particle sizes from 0.1 to 1000µm, suitable for various applications including wet, dry, at-line, in-line, or on-line.
  • Insitec T: Designed for dry powder streams with automated operation and control platform integration, offering a payback period of 6-12 months.
  • Insitec D: Suitable for dusty environments, ATEX approved for Zone 22, providing continuous measurement for dry particulate streams.
  • Insitec X: Safe for hazardous zones and hygienic applications, offering continuous measurement for dry streams.
  • Insitec S & SX: Configurable for high concentration spray measurements.
  • Insitec LPS: Integrates sampler, pre-diluter, and measurement cell for wet processes, suitable for solid-liquid or liquid-liquid streams.
Technical Specifications
  • All models measure particle sizes from 0.1 to 1000µm, using model-independent analysis and patented high concentration sizing methods.
  • Measurements are based on Mie theory, requiring no calibration.
  • Instruments are CE certified, watertight, and dustproof to IP65 standards, with optical heads certified to IP66.
  • Compliant with industrial-grade electromagnetic compatibility (EMC) standards.
Process Optimization and ROI
The analyzers optimize manufacturing by reducing waste, improving quality, and ensuring operations meet target limits. They offer customizable solutions and a 5-day trial to demonstrate potential benefits.
Additional Instruments
  • Insitec Voyager: A mobile laser diffraction analyzer for at- or on-line use, ideal for commissioning and process optimization with low maintenance needs.
  • Insitec Voyager Pharma: Tailored for the pharmaceutical industry, featuring polished connections and easy cleaning, suitable for CIP and SIP requirements.
  • Parsum In-line Particle Probe IPP70: Uses spatial filter velocimetry for in-line particle size analysis, suitable for larger particulates and various applications.
  • Insitec ALISS: An at-line analyzer for large sample volumes, requiring no sample preparation, ideal for automated labs.
Software and Services
  • Malvern Link Software: Integrates with plant control systems for real-time data streaming and automation, enhancing reliability and reducing training needs.
  • Consultancy and Evaluation: Malvern provides consultancy to assess on-line particle size analysis value, including installation and ROI evaluation.
Conclusion
Malvern's particle size analyzers offer robust solutions for real-time process analysis, improving efficiency and product quality across industries.
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Catalog excerpts

Insitec®Process - Real-Time particle sizing, whatever your application-1

Particle size Chemical imaging anaysis software The eye in your process Real-time particle sizing, whatever your application detailed specification sheets from www.malvern.com

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Insitec®Process - Real-Time particle sizing, whatever your application-2

Advanced process analysis in real-time A watchful eye to help optimize your process Malvern Insitec analyzers can measure particle size distributions from 0.1 to 1000µm, wet or dry, at-line, in-line or on-line, including mobile or static solutions for most industrial applications. Using advanced laser diffraction technology pioneered and developed by Malvern, our comprehensive range of instruments are now standard in most particulate processing industries including toners, pharmaceuticals, cement, minerals, powder coatings, pigments and metal powders. Their rugged construction and robust technology...

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Insitec®Process - Real-Time particle sizing, whatever your application-3

Advanced process analysis in real-time The Insitec T is the base model of the Insitec range. Widely used within — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument...

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Insitec®Process - Real-Time particle sizing, whatever your application-4

Advanced process analysis in real-time ATEX approved for use in Zone 22 rated areas, the Insitec D is an — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory. No calibration required — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument...

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Insitec®Process - Real-Time particle sizing, whatever your application-5

Advanced process analysis in real-time Approved for use in zones 0, 1 and 2, 20, 21 and 22 the Insitec X — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument...

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Insitec®Process - Real-Time particle sizing, whatever your application-6

Advanced process analysis in real-time The Insitec S is a rugged laser diffraction particle size analyzer for — Droplet range 0.1 to 1000µm — High speed data acquisition. Real time spray measurement at up to 4 measurements per second, reveals fine temporal fluctuations in spray patterns — High concentration measurement capability. Patented ‘multiple scattering’ analysis routine allows measurements of sprays with light obscurations up to 95% (5% transmission) — User-friendly software. Time history display allows ‘frame by frame’ inspection of a spray event. Flexible data filtering options. Compliance...

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Insitec®Process - Real-Time particle sizing, whatever your application-7

Advanced process analysis in real-time (with wet flow cell) — Size range 0.1 to 1000µm — Automatic on-line continuous, or at-line manual — Mobile installation — Model independent analysis — Patented high concentration sizing Designed for real-time measurement of solid particulates and emulsions in dilute and concentrated liquid streams e.g. pharmaceuticals and minerals. The Insitec L is manufactured to GAMP4 standards. The hardware is designed to be compatible with CIP and SIP requirements. method using a correction for multiple scattering — 4 measurements per second of the complete particle...

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Insitec®Process - Real-Time particle sizing, whatever your application-8

Advanced process analysis in real-time The Insitec LPS brings the reliability and accuracy of laser — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing using automatic correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Changeable lenses in the sensor allow configuration of instrument resolution to individual process needs — CE badged — Watertight and dustproof...

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Insitec®Process - Real-Time particle sizing, whatever your application-9

Advanced process analysis in real-time Insitec Voyager The award-winning Insitec Voyager is a neatly packaged mobile laser — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration...

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Insitec®Process - Real-Time particle sizing, whatever your application-10

Advanced process analysis in real-time Insitec Voyager Pharma TM The Insitec Voyager Pharma is a — Size range 0.1 to 1000µm — Model independent analysis — Patented high concentration sizing method using a correction for multiple scattering — 4 measurements per second of the complete particle size distribution based on thousands to millions of particles per minute — First principles measurement using rigorous Mie theory and needing no calibration — Rigorous measurement technique has been validated for pharmaceutical use — Changeable lenses in the sensor allow configuration of instrument resolution...

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