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The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)

The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)

The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)

Product catalog summary
Introduction to Modified Atmosphere Packaging (MAP)
Modified Atmosphere Packaging (MAP) is a technique used to extend the shelf life of food products by altering the atmospheric composition surrounding the product. This method reduces oxygen levels to slow down oxidation and microbial growth, which are primary causes of food spoilage. MAP is widely used for fresh and chilled foods, with each type of food requiring a specific gas mixture for optimal preservation.

MCQ Gas Blender 100 Series
The MCQ Gas Blender 100 Series is designed for laboratory applications requiring precise gas mixtures. It allows users to create dynamic three-component gas mixtures and manage them using the MCQ Gas Mixer Manager software. This system is particularly useful for MAP experimentation, offering high accuracy, repeatability, and quick response times.

MAP Applications
MAP is commonly applied to various food products, including meats, seafood, fruits, vegetables, and bakery items. The typical gases used in MAP are oxygen, nitrogen, and carbon dioxide, with specific mixtures tailored to each product type. For example, fresh meat might use a mixture of 40% nitrogen, 30% carbon dioxide, and 30% oxygen.

Gas Components in MAP
  • Oxygen: Maintains the red color of fresh meat but can promote aerobic bacterial growth.
  • Nitrogen: Used to replace oxygen, preventing rancidity and spoilage.
  • Carbon Dioxide: Acts as an antimicrobial agent, though its effectiveness depends on concentration and storage conditions.


Experimental Set-up with Gas Blender 100
The Gas Blender 100 Series offers a compact and efficient solution for MAP experimentation. It connects to gas cylinders via 6 mm tubes and uses a check valve to prevent backflow. The system allows for easy adjustment and monitoring of gas mixtures through its software interface.

Conclusion
The MCQ Gas Blender 100 Series provides a reliable and precise method for creating and managing gas mixtures in MAP applications, enhancing the shelf life and quality of various food products.
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Catalog excerpts

The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)-1

High Performance Gas flow Dilutor & Gas flow Mixing System with User Interface Application Note The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP). An MCQ Gas Blender 100 Series Application Introduction What is MAP? The commerce globalization and the constantly increasing demand for food pushed in recent years the goods shelf life improvement to become a central research topic developed world wide. Interaction between oxygen and food usually causes chemical oxidation and aerobic microorganisms growth, the major causes of food spoilage. Chilling the goods can help in slowing the deterioration of stored foods but it’s the oxygen concentration reduction in the atmosphere surrounding the product that considerably increases the shelf-life. The oxygen reduction and others atmosphere modifications are performed by techniques as known as Modified Atmosphere Packaging (MAP). MAP in constant development MAP techniques are now the major packaging method used on a wide range of fresh or chilled foods (more detailed information will be discussed further). Even if the majority of products share the same spoilage causes, each food has its own optimal MAP configuration that maximizes the shelf life enhancement. This is the main reason that leads the scientific community to a constant research for new and more refined solutions. The optimization of MAP processes mostly relies on the atmosphere surrounding the foods, focusing today research on different gas mixtures experimentation. MCQ solution MAP development lab-applications thus require working with high precision gas mixtures and quick and easy mixture management methods. For all these applications, MCQ proposes the use of the Gas Blender 100, an instrument specificcaly designed for in lab experimentation that allow the user to create three component dynamic gas mixtures and that offers an intuitive way to manage them with the MCQ Gas Mixer Manager software. Map Applications Major MAP applications regard the storage and quality preservation of fresh and cured meat [1-3], seafood products [4-6], fruits and vegetables [7-10] and other generic foods [11-16]. The products are usually minimally processed thus the MAP solves the main role in their shelf life extension. The common modified atmospheres are composed by oxygen, nitrogen and carbon dioxide mixed together in different proportions depending on the product and the needs of manufacturer and the consumer. Less common but still used are those applications that involve carbon monoxide [2,17,18], nitric oxide [19] and nitrous oxide [20,21] as modified atmosphere gaseous components. Gas Blender 100 Series Application Note

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The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)-2

High Performance Gas flowDilutor& Gas flow Mixing System with User Interface Table 1. Atmosphere used in MAP Atmosphere composition used as a filler gas because of its low solubility in water and lipid compared with that of carbon dioxide, thus preventing pack collapse. Fruit/vegetables / /J~~?J~~? Cured meat / // / White Fish / // // / Fatty Fish / // / Pasta (with meat) / // The presence of oxygen (and in small amount, of carbon monoxide) primarily contributes to maintain the fresh meat oxygenated, giving the product the bright red color commonly associated with a good freshness degree. Oxygen...

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The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)-3

High Performance Gas flow Dilutor & Gas flow Mixing System with User Interface more efficiency and an innovative quick and easy way for mixtures management, all in a compact case. The Gas Blender 100 works with 3 components gas mixtures, each gas media connected to a dedicated instrument channel for which MCQ guarantees high accuracy (1.0% of set point), high repeatability (0.16% of reading value) and the fastest response time for set point value change (50ms) now available in the market. The instrument works with dry, non-aggressive gases and the channels are always Hardware configuration An...

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The use of high precision gas mixtures for Modified Atmosphere Packaging (MAP)-4

High Performance Gas flow Dilutor & Gas flow Mixing System with User Interface References [1] M. García-Esteban, D. Ansorena and I. Astiasarán, Comparison of modified atmosphere packaging and vacuum packaging for long period storage of dry-cured ham: effects on colour, texture and microbiological quality – Meat Sci 67, 1 (2004) 57-63. [2] L. Martínez, D. Djenane, I. Cilla, J. A. Beltrán and P. Roncalés, Effect of different concentrations of carbon dioxide and low concentration of carbon monoxide on the shelf-life of fresh pork sausages packaged in modified atmosphere – Meat Sci 71, 3 (2005) 563-570....

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