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AccuFill™ Aseptic Filling Systems

AccuFill™ Aseptic Filling Systems

AccuFill™ Aseptic Filling Systems

Product catalog summary
Overview
The AccuFill™ large volume aseptic filler is an automated system designed for filling single-use systems ranging from 1 L to 1000 L. It automates traditional buffer and media filling operations, offering high accuracy and efficiency with a completely single-use fluid path.
Specifications and Features
  • Dual filling stations monitored by separate Coriolis flow meters.
  • ISO Class 5 filling environment ensuring sterility.
  • Automated cap removal, filling, and sealing operations.
  • Recipe-driven operation with touch screen controls.
  • Continuous particulate and pressurization monitoring.
Operational Procedure
  1. A sterile single-use assembly is loaded into the machine.
  2. The machine automatically removes the silicone cap, inserts the fill nozzle, and fills the biocontainer to the preset volume.
  3. Once filled, the system seals the fill tubing, and the assembly is removed.
  4. Both filling stations can operate concurrently and independently.
Benefits
  • Speed: Automation and dual stations accelerate processing.
  • Operational Flexibility: Different sized assemblies can be filled within the same batch.
  • Repeatability: Eliminates manual operations, enhancing accuracy and consistency.
  • Automation: Machine-controlled operations with automatic batch records.
  • Large Batch Volumes: Efficiently fills large batches, reducing waste and costs.
Comparison with Traditional Methods
Traditional manifold-based operations require manual monitoring and clamping, whereas the AccuFill™ system automates these processes, improving efficiency and reducing manual errors.
Ordering Information
Standard filler with Allen Bradley PLC is available under part number KFAS-L2.
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Catalog excerpts

AccuFill™ Aseptic Filling Systems-2

Large Volume Aseptic Filler The AccuFill™ large volume aseptic filler provides a step change in the way single-use systems between 1 L and 1000 L are filled. Multiple benefits can be harnessed by using this filler to automate traditional buffer and media filling operations. The AccuFill™ large volume aseptic filler is an automated filling system that facilitates high accuracy aseptic filling operations using a completely single-use fluid path. The machine features dual filling stations that are independently monitored via a separate Coriolis flow meter. Filling operations consist of the following...

 Open the catalog to page 2
AccuFill™ Aseptic Filling Systems-3

Benefits For Your Process The benefits of the AccuFill™ large volume aseptic filler as compared to traditional manifold filling operations are outlined in the following two process flow diagrams. Connect Manifold to Dispense Vessel Fill Biocontainers by Weight Manually Monitor Fill Volumes Manually Clamp Individual Fill Lines Individually Seal or Disconnect SUAs YES Record Fill Weights Figure 1. Traditional manifold based filling operations. Install Fill Liner Connect Fill Liner to Dispense Vessel Automatically Fill and Seal SUAs 2 qty. at a Time Automatic Batch Record Figure 2. AccuFill™ large...

 Open the catalog to page 3
AccuFill™ Aseptic Filling Systems-4

AccuFill™ Aseptic Filler Features ISO Class 5 Filling Area Self contained environment Continuous particulate and pressurization monitoring Coriolis Flow Meter Automated cap removal and fill and sealing operations take place in a controlled environment 2 qty. total on machine, (1 qty. / filling station) Interfaces with single-use fill lines to accomplish a completely single-use fluid path Filling Stations Control System Dual stations can be operated independently Recipe driven operation with touch screen controls Optional carts available to support end-ported biocontainers during fill operations...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.