1. Catalogs
  2. Mettler Toledo
  3. Reaction Analysis and PAT tools
video corpo

Reaction Analysis and PAT tools

Reaction Analysis and PAT tools
1 / 16 PagesView full catalog

Reaction Analysis and PAT tools

Product catalog summary
Introduction to ReactIR™ Technology
ReactIR™ is a technology developed by METTLER TOLEDO that utilizes Fourier Transform Infrared (FTIR) spectroscopy to enhance the understanding of reaction chemistry. It provides critical insights into chemical reactions, aiding in the design of safer and more efficient processes.
Key Features and Benefits
  • Tracks concentration changes of key reaction species and identifies reaction endpoints and intermediate steps.
  • Elucidates reaction mechanisms and kinetics, relating process variables to performance.
  • Minimizes exposure to toxic reagents through in situ monitoring.
  • Offers a wide range of in situ sampling probes compatible with various reaction vessels.
  • Allows simultaneous monitoring of two separate reactions.
Applications in Research and Development
ReactIR™ is crucial for the fast development of new compounds, screening critical parameters, and ensuring safe and robust process transfers. It aids in understanding critical process parameters (CPP) and developing control strategies to manage process variance.
In Situ FTIR Analysis Advantages
ReactIR™ provides real-time analysis under actual reaction conditions, avoiding errors associated with traditional offline methods like HPLC and NMR. It is suitable for a wide range of chemistries, including highly corrosive and high-pressure environments.
Software and Data Interpretation
The iC IR™ software transforms infrared data into actionable information, allowing chemists to quickly understand their reactions. Features like One Click™ Reaction Profiling and iC Kinetics™ software facilitate faster optimization and understanding of chemical reactions.
Proven Results and Applications
ReactIR™ has been successfully used across various chemistry classes, including organic synthesis, catalysis, and continuous flow chemistry. It provides insights into reaction kinetics, mechanisms, and pathways, supporting both laboratory and plant-scale applications.
Conclusion
ReactIR™ is a versatile tool that enhances the understanding of chemical reactions, offering significant advantages over traditional methods. It supports a wide range of applications, providing critical insights that drive process improvements and innovation.
Overview
The document discusses the ReactIR™ technology, emphasizing its importance for non-destructive, rapid, and quantitative analysis in production environments, particularly for scale-up studies, pilot plants, and manufacturing.
Specifications and Features
ReactIR™ provides real-time information and critical process parameters, supporting the design of safe and robust processes. It is particularly useful in hydrogenation processes, green process design, and chemical development.
Applications
The document highlights the use of ReactIR™ in various applications, including hydrogenation of pyrazine carboxamide, green process design, and chemical development. It is also used for kinetic and thermodynamic studies, mechanism elucidation, and identification of short-lived intermediates.
Software and Tools
iC Process™ software is designed for production environments, facilitating the transfer of Critical Control Parameters (CCP) from the laboratory to production. Additional tools include the Dip Tube Probe, Flow Cell, and Process Ultra-Sonic Cleaner.
Instrument Performance Assurance
The Instrument Performance Assurance (IPA) Module ensures high-quality data through NIST polystyrene calibration and validation of the wavenumber axis.
Educational Resources
Mettler-Toledo offers webinars and technical programs to provide industry-relevant information and training on topics such as reaction kinetic analysis, organic chemistry advances, and process development.
Webinar Spotlight
The document features a webinar by Professor Steven V. Ley on the application of the ReactIR™ Flow Cell in continuous processing technology.
See more

Catalog excerpts

Reaction Analysis and PAT tools-1

Reaction Analysis and PAT Tools From Research to Manufacturing

 Open the catalog to page 1
Reaction Analysis and PAT tools-2

Chemical Synthesis, Engineering and PAT Understanding Reaction Chemistry with ReactIR™ In Situ Analytical Tools ReactIR™ is proven to have the inherent performance, in situ sampling versatility and intuitive, powerful reaction analysis software necessary to easily and rapidly provide comprehensive information and understanding about chemistry. Over twenty years ago, METTLER TOLEDO developed an innovative technology, ReactIR™, to enable chemists to thoroughly understand reaction chemistry. The fifth generation ReactIR™ has allowed chemists and engineers to design better, safer and more productive chemistry. Facing...

 Open the catalog to page 2
Reaction Analysis and PAT tools-3

Providing Answers for Chemical Reaction Analysis An Essential Tool for Understanding Chemistry Time (mins) • Unsurpassed spectroscopic performance for accurate and precise reaction species quantification • Tracks concentration changes of all key reaction species • Wide range of in situ sampling probes and flow cells interface with virtually all reaction vessels to eliminate errors associated with offline analysis • Identifies reaction endpoint and key intermediate steps • Powerful software provides answers and eliminates difficulties associated with interpreting IR spectra • Relates process variables...

 Open the catalog to page 3
Reaction Analysis and PAT tools-4

Solving Real-World Chemistry Challenges I Improved Reaction Understanding Faster Development and Improved Scale-up • Reduce scale-up iterations • Develop high quality process understanding • Ensure transfer of safe and robust processes Process Development • Fast development of the first batch of new compounds at scale • Development of a viable synthetic route • Screen critical parameters to resolve potential synthesis bottlenecks Research and Early-Phase Development • Gain comprehensive process understanding by continuously monitoring the entire reaction leading to a more robust process with...

 Open the catalog to page 4
Reaction Analysis and PAT tools-5

• Eliminate batch failure/costly rework • Validation of process performance at scale • Improve cycle time Over twenty years of solving customer process chemistry problems throughout industry and academia have resulted in ReactIR™ - a simple to use, robust reaction analysis solution that delivers critical information that is otherwise impossible to obtain. ReactIR™ is the integration of these various sub-platforms into a versatile package that has been designed exclusively for reaction analysis. Broadest Range of In Situ Probes Unsurpassed FTIR/ ATR Performance • Understand the fundamental causes...

 Open the catalog to page 5
Reaction Analysis and PAT tools-6

Reaction Insight and Understanding ReactIR™ In Situ probes • Temperatures from -120°C to 400°C • Pressures from vacuum to 350 bar • Superacids to highly basic chemistry • Slurries and reactions with larger particles/ bubbles present • Highly oxidizing conditions • Submillimolar concentration reagents • Precise reaction temperature monitoring coupled with infrared monitoring • Continuous flow chemical processes Study Real-World Chemistry Under Actual Reaction Conditions Traditional offline methods to analyze reaction chemistry, such as HPLC, NMR, GC, etc. share a common problem - when a sample...

 Open the catalog to page 6
Reaction Analysis and PAT tools-7

Tough Chemistry Challenges? Just insert the probe and analyze – no matter what the chemistry! Highly Corrosive Chemistry High Temperatures and Pressure Slurries, Catalysts and Particles H20 or any Organic Solvent-Based System Highly Acidic or Basic Versatile ReactIR™ Probes make In situ FTIR Analysis Straightforward In 1994, METTLER TOLEDO introduced the first FTIR in situ optical probe capable of handling a vast array of chemistries. Thousands of probes have been installed that have analyzed tens of thousands of chemistries. The patented DiComp™ probe uses a virtually indestructible diamond...

 Open the catalog to page 7
Reaction Analysis and PAT tools-8

Intuitive, Intelligent iC IR Software Transforms Data into Information iC IR™ software was designed to take infrared data and convert it into useful and meaningful information about chemical reactions, in real time. The result of an extensive research project on how scientists analyze reactions, iC IR allows chemists and engineers to quickly gain an understanding of their chemistry. ReactIR collects data in the mid infrared spectral region, which provides characteristic fingerprint region bands that are associated with fundamental vibrations in the molecules of interest. iC IR takes this spectral...

 Open the catalog to page 8
Reaction Analysis and PAT tools-9

Software Spotlight: A Faster Way to Optimize Chemistry iC Kinetics™ software helps chemists and engineers quickly optimize chemical reactions by automatically developing a kinetic model that describes the influence of various experimental parameters on the rate of a chemical reaction. The kinetic model can be used to simulate the effect of concentration and temperature on the performance of the reaction. This information is generated in fewer experiments than a traditional approach, leading to a faster method to understand and optimize chemical reactions. iC Kinetics™: • Optimize reactions faster •...

 Open the catalog to page 9
Reaction Analysis and PAT tools-10

Chemical Synthesis, Engineering and PAT Proven Results for Virtually Every Class of Chemistry After thousands of reactions and hundreds of reaction classes successfully monitored by ReactIR™, METTLER TOLEDO has developed in situ FTIR as a seminal methodology alongside NMR and HPLC for understanding and scaling-up complex chemistry. METTLER TOLEDO is the world leader in in situ spectroscopy technology and provides scientists with tools to continuously monitor a chemical reaction for a deeper understanding of reaction kinetics, mechanisms and pathways. Two decades of working with chemists and engineers...

 Open the catalog to page 10
Reaction Analysis and PAT tools-11

Application Spotlight Demanding Sensitivity for Low Concentration Chemistry ReactIR™ has enabled scientists to develop a better understanding of their chemistry for a wide range of applications including: Organic synthesis Organometallic chemistry Continuous flow chemistry Catalysis Biocatalysis High pressure chemistry Green chemistry Polymer synthesis Alkyl Cobalt species + CO Enolates and related carbanions generated using the hindered non-nucleophilic base lithium diisopropylamide (LDA) have attained a prominence in organic chemistry enjoyed by few reagents. Due to the important role of enolates...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.