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CLEANROOMS

CLEANROOMS
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CLEANROOMS

Product catalog summary
Overview: MITEC specializes in air conditioning and filtering systems for industrial processes, focusing on maintaining strict ambient conditions to ensure product quality and operator safety, while adhering to environmental protection laws. The cleanrooms division offers two operational lines: specific unique solutions and modular solutions with specialized components.
Hard Walls in Assembly Kit: These systems feature a rigid boundary structure suitable for various configurations up to IS4 class according to ISO 14644-1 and GMP standards. The "MACHINE-KIT" concept allows for a customizable system with integrated components that are easy to assemble, reducing investment costs.
Electrical Equipment for Modular Systems: The systems include control panels with power modules, on-off switches, and automatic controls for air delivery and extraction. They offer IP44 protection, with IP54 available on request.
Structure Modularity: Vertical wall panels provide a level surface with optimized pitch, available in STANDARD and PHARMA types. The false ceiling uses the same panels, with maximum measurements specified for height and length.
Modular Ventilation and Filtering System: Independent MTF AUT filtering-ventilation units are available in various sizes and fittings. The MAMC air conditioning units offer cooling, heating, dehumidifying, and humidifying functions, with proportional regulation available on request.
Doors and Windows: Hinged entrance doors and double-glazed windows are available with specified aperture sizes, ensuring safety and ease of installation.
Floors and Lighting: Floors are covered with antistatic PVC panels, and lighting is provided by recessed fluorescent lights with IP54 protection.
Optional Accessories: Various accessories are available, including vestibule entrances, door interlocks, material passboxes, and air showers, enhancing the functionality and safety of the cleanrooms.
Soft Walls in Assembly Kit: These systems offer flexibility and cost-effectiveness, with a ceiling-supporting frame and flexible perimeter walls. They are easy to assemble and ideal for temporary or permanent applications, maintaining ISO5 class levels.
MTF System: The MTF system includes filter and laminar flow diffusion units for controlled contamination zones, with options for individual or series use. The units feature lightweight, high-performing motors and various filtering stages.
Start-Up and Control: The DPC 32SP system allows for performance control of up to 32 MTF units, with options for individual or group control using MODBUS protocol.
Configurations and Accessories: Various configurations and accessories are available for the MTF units, including adaptation frames, intake conveyers, and control systems.
Down Cross System: This system protects products from contamination and prevents dust dispersion, using a boundary structure with laminar airflow and HEPA H13 filtration.
Specifications: The document provides technical specifications for devices used in cleanroom environments, including static and ventilated passboxes and air showers. Key specifications include passbox construction with double walls, doors with transparent panels, and lighting options. Ventilated passboxes feature independent filter ventilation units and optional UV radiation sources.
Procedures: Guidelines for using static and ventilated passboxes and air showers are provided. Static passboxes are used for two-way material transfer in rooms with cleanliness class ≤ ISO7, while ventilated passboxes are for one-way transfer in ISO6 or higher cleanrooms. Air showers clean items before entering ISO6 or higher class rooms.
Features: Key features include airflow of 3000 m3/h ±10%, electric output of 4 kW, diffusion speed of 25 m/s ±10%, filter efficiency of G4+H14, power supply of 380V/3f/50Hz, weight of 480 kg, and door status cycle duration of 1-2 minutes.
Recommendations: Proper installation and maintenance of devices are crucial to maintaining cleanroom integrity. Regularly check filter efficiency and replace as needed. Utilize the command and control module for optimal operation and monitoring.
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Catalog excerpts

CLEANROOMS-3

MITEC produces air conditioning and filtering systems for industrial processes, where the ambient conditions have to be strictly controlled to ensure both the product quality and the health and safety of the operators, or because they are subjected to the observance of the environmental protection laws. In the cleanrooms division dedicated to controlling particle contamination, there are two different operation lines which follow different approaches. Alongside the specific and “unique” situation which justifies the implementation costs, there is also the modular solution that exploits the use...

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CLEANROOMS-4

HARD WALLS IN ASSEMBLY KIT

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CLEANROOMS-5

Controlled contamination systems with a rigid boundary structure, suitable for the configuration and quality of the components with numerous uses up to IS4 class according to the ISO 14644-1 and GMP standards. Having overcome the plant concept, while maintaining the possibility of a customised system within the limits of the product, a “MACHINE-KIT” is formed which requires a much smaller investment, where all the components are integrated and divided in modules that are easy to assemble even by the end-user’s operators.

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STRUCTURE MODULARITY Vertical wall panels form a perfectly level surface, with optimised pitch to achieve the required sizes, with a standard thickness of 50 mm, compound, polyurethane core, class 1 fire reaction and available in two types: STANDARD with facing in prepainted iron plate, colour RAL 9010, or in AISI 304 stainless steel, with fast hideaway couplings PHARMA with facing in plastic laminate 2.5 mm thick, WHITE or WHITE-GREY, with internal metal stiffening frame and male joint coupling. False-ceiling made with the same panels as the vertical walls, and double false-ceiling for ISO5...

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MODULAR VENTILATION AND FILTERING SYSTEM Independent MTF AUT filtering-ventilation units made to the various sizes of false ceiling panels, and available in the different fittings. MODULAR AIR CONDITIONING UNIT Independent MAMC air conditioning units for cooling, heating, dehumidifying and humidifying installed on walls on the outside of the cleanroom. Made using independent single-unit direct expansion conditioners for indoor and outdoor use, with air condensation using the hermetic SCROLL compressors, the cooling, electric heating, condensation rack and fan units are installed together in the...

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WINDOWS Double-glazed windows in the structure using safety glass. Installed by means of male joints on runners already prepared in the aperture in the factory. Aperture sizes: 1000 x h1000/1400 mm DOORS Hinged entrance doors, anodised aluminium frame with a continuous built-in profile, with the wall and buffer panel running all the height in safety glass. Available with manually sliding doors, panels drilled in the factory. Aperture sizes: 900/1000/1200/1800/2000/2200 x h2200 mm

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CLEANROOMS-9

LIGHTING Recessed fluorescent lights, with electronic reactors for use in cleanrooms, IP54 protection level. False-ceiling apertures prepared in the factory. Available with emergency light. Measurements: 600x600 mm 3x55W e 600x1200 mm 2x54W PROFILE Hygiene profiles R=65 mm in PVC on all the corner joints. FLOORS • Covered with self-laying antistatic PVC panels. • Floating pedestrian floor H 200 mm, drilled for ISO5 and higher laminar flow.

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OPTIONAL ACCESSORIES • Vestibule entrance • Door interlock (photo 5) • Material passbox (page 23) • Air shower for people and materials (page 26) • Independent OMK extraction unit for positive pressure control overhead for renewal or negative pressure, with motor and filter cell up to H13 efficiency level. Safety model also available with bag in bag out technology (photo 2) • MRF filter intake stations recessed in the wall, with up to H13 efficiency level • Differential pressure or pressure drop analogue measuring station (photo 4) • Wall through plates for electric or hydraulic sockets (photo...

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• Positive pressure with totally renewed ventilation • Positive pressure with recycle and partial renewal ventilation with or without conditioning • Negative pressure • Single wall with local sockets up to class ISO7 • Double wall with continuous lateral intake and upper plenum up to class ISO5 • Double wall with intake from drilled floating floor and upper plenum for class ISO5 and

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CLEANROOMS-12

SOFT WALLS IN ASSEMBLY KIT

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CLEANROOMS-13

For the adaptability and limited costs, an important role is played in modular cleanrooms by the controlled contamination systems, where the boundary structure is made from an equipped ceiling supporting frame and flexible perimeter walls, formed of strips of transparent and matt plastic material. These sofwalls cleanrooms can be fixed or mobile, and are also supplied in kits, where all the components can be easily assembled, even by the end user. The simplified bearing structure is made from a series of hollow core sections, joined to each other by screws to form the longitudinal reinforcement...

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CLEANROOMS-14

1. Flexible wall in antistatic transparent PVC strips / 2. Detail of the control panel 3. Examples of the Standard and the Pharma wheels / 4. Detail of the false-ceiling

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The MTF system includes a family of absolute filter and laminar flow diffusion units, with their own fan, which are different for each setting, and used to prepare controlled contamination or sterile zones and rooms, classifiable according to ISO 14644 and GMP standards. The MTF units are suitable for use singularly to create small protected areas, or for decontaminated zones around operating machinery, or in series to create continuous ceilings, thus perfectly expressing the modular concept. The families all have their own specifically designed motor unit, with centrifugal impeller with backward-curved...

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CLEANROOMS-16

Same body for the MTF LL and MTF LB models MTF LB model with lateral pre-filter extraction MTF LL model with pre-filter extraction from below One or two stage filter section (G4+F8) Lantern motor unit with impeller with backward-curved blades made of aluminium Housing for the thermal protector or automatic regulation system Ceiling suspension kit Structure for softwalls cleanroom Structure for flow bench Differential pressure gauges DOP TEST socket Base frame (galvanised, painted or stainless

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