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Thermal Process Technology

Thermal Process Technology
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Thermal Process Technology

Product catalog summary
Overview: The document is a comprehensive guide on furnaces and heat treatment plants by Nabertherm, focusing on processes under air. It highlights the company's experience, global reach, and commitment to quality in thermal processing technology.
Company Profile: Nabertherm, established in 1947, operates from Lilienthal/Bremen, Germany, employing 600 people globally and serving 150,000 customers in over 100 countries. It has a wide product range and a significant R&D department.
Product Range: The document details various furnaces and ovens, including heating cabinets, chamber ovens, and bogie hearth furnaces, designed for specific temperature ranges and applications like drying, curing, annealing, and hardening.
Special Features: Nabertherm offers innovative controls and automation technology, a customer test center for process assurance, and fast remote maintenance options.
Applications: Suitable for additive manufacturing, advanced materials, fiber optics/glass, foundry, laboratory, dental, and arts & crafts, meeting high normative requirements like AMS2750H and NADCAP.
Customization and Safety: Offers customized heat treatment solutions with safety features for processes involving flammable substances.
Process Control: Describes the Nabertherm controller series 500 and the MyNabertherm app for mobile monitoring, ensuring precise control and traceability.
Specifications: Heating cabinets and ovens are designed for temperatures up to 300°C, while chamber ovens and furnaces can reach up to 1400°C. Various designs accommodate different industrial needs.
Standards and Safety: Complies with safety standards like EN 1539 and AMS2750H, using insulation materials free from carcinogenic substances.
Additional Equipment and Features: Options include over-temperature limiters, fan speed adjustments, and exhaust air ducts, with advanced control systems and customizable solutions.
Key Models and Capacities: Heating cabinets range from 4500 to 17500 liters, and ovens from 60 to 1050 liters, with various temperature capabilities.
Energy Efficiency: Discusses energy-saving measures to lower consumption while maintaining safety standards.
Control and Monitoring: Equipped with controllers featuring touch operation and software for process control and documentation, with online monitoring capabilities.
Applications: Ideal for processes requiring high-temperature treatment, such as steel annealing and forging, particularly in the automotive industry.
Quench Tanks: Designed with powerful circulation systems for effective energy removal, controlled via Siemens PLC.
Energy Efficiency Concepts: Techniques like counterflow heat exchangers and recuperator burners reduce energy consumption and improve productivity.
Process Control and Documentation: The Nabertherm Controller Series 500 offers intuitive operation with a touch panel, supporting multiple languages and real-time monitoring.
Data Storage and Input: Process data can be stored and analyzed using various software options, facilitating efficient process documentation.
Standards and Procedures: Focuses on compliance with AMS2750H, NADCAP, and CQI-9 standards, detailing requirements for thermal processing plants.
Customer Service and Support: Nabertherm provides a robust customer service network, offering spare parts, maintenance, and modernization services.
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Catalog excerpts

Thermal Process Technology-1

THERMAL PROCESS TECHNOLOGY 1 Furnaces and Heat Treatment Plants for Processes under Air

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Thermal Process Technology-2

Facts Global Sales and Service Network Production of Arts & Crafts furnaces, laboratory furnaces, dental furnaces and industrial furnaces since 1947 Production site in Lilienthal/Bremen - Made in Germany 150,000 customers in more than 100 countries Very wide product range of furnaces One of the biggest R&D departments in the furnace industry High vertical integration Manufacturing only in Germany Decentralized sales and service close to the customer Own sales organization and long term sales partners in all important world markets Individual on-site customer service and consultation Fast remote...

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Thermal Process Technology-3

Heating Cabinets, Ovens and Chamber Ovens up to 300 °C Furnaces for Continuous Processes Heat treatment of metals under protective Rotary hearth furnaces up to 1300 °C Furnaces and Ovens with Safety Technology Tempering Plants for Aluminum and Steel Furnaces for Special Applications Forced Convection Furnaces up to 850 °C Chamber Furnaces, Bogie Hearth Furnaces and Process Control and Documentation Process data storage - VCD-software for visualization,

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Thermal Process Technology-4

Furnaces and Accessories for Heat Treatment in Air Nabertherm offers an extensive range of furnaces with graduated solutions for the heat treatment of materials in air. This catalog clearly presents the different furnace concepts that can be used for the different processes. Which furnace is suitable for which application? The furnace type requirements generally depend on the following factors: · Desired temperature working range · Charge dimensions · Required heating and cooling times · Throughput · Type of loading respectively degree of automation · Safety requirements, e.g. when working with...

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Thermal Process Technology-5

Bogie Hearth Furnaces with Radiant Heating or Forces Air-Circulation Bogie hearth furnaces are used for high charge weights. The bogie hearth can be loaded outside the furnace using a crane or forklift. The electric car drive enables the bogie to be moved easily. By using several bogies, the furnace system can also be designed for an automatic bogie exchange. Depending on the application temperature and purpose, these furnaces are available as forced convection bogie hearth furnaces up to 850 °C, and above this temperature as radiant ovens. All models can be electrically or gasfired. With the...

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Thermal Process Technology-6

Heat Treatment of Metals under Protective or Reactive Gases or in Vacuum A large number of heat treatments of metals are usually carried under protective or reaction gases or in vacuum to prevent or minimize oxidation of the components. Nabertherm offers an extensive range of graduated solutions for the heat treatment of metals. The catalog "Thermal Process Technology 2, furnaces and heat treatment plants for processes under protective or reactive gases or in vacuum", provides a description of the different furnace concepts and the accessories that are available for the different processes. Sealed...

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Thermal Process Technology-7

Cold-Wall Retort Furnaces Cold-wall retort furnaces can be used for heat treatment processes in defined protective or reaction gas atmospheres or high temperature processes under vacuum. The VHT retort furnaces are designed as electrically heated chamber furnaces with graphite, molybdenum, tungsten or MoSi2 heating. The vacuum-tight retort is completely water-cooled and allows for heat treatment processes either in protective or reaction gas atmospheres or under vacuum up to 5 x 10-6 mbar. This furnace series can also be equipped with suitable safety packages for flammable gases. Furnaces for...

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Thermal Process Technology-8

Furnace group Heating Cabinets, Ovens and Chamber Ovens up to 300 °C Heating cabinets, page 14 Furnaces and Ovens with Safety Technology EN 1539 Furnaces for Special Applications Clean room solutions, page 80 •

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Thermal Process Technology-9

Plastics Tempering, Curing, Vulcanization and Degassing of Plastics, Elastomers, Rubber, Silicone, and Fiber Composite Materials Many plastics and fiber composite materials must be heat-treated for product improvement or to ensure that they have the required product properties. In most cases, chamber ovens, forced convection chamber furnaces or continuous furnaces are used for the respective process. The following examples outline the processes which these furnaces can perform. PTFE (polytetrafluoroethylene) Forced convection chamber furnace N 140000/26AS for curing of composites in vacuum bags...

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Thermal Process Technology-10

Additive Manufacturing 3D printing is becoming increasingly important in many industries — individual components can be created and printed quickly, storage costs are reduced as a result of demand-based production and components can be manufactured lighter as a result of modified designs. These are just a few of the almost infinite possibilities of Additive Manufacturing. No matter whether you use laser-based printing, binder jetting, FDM, or pellets: we have the right heat treatment solution for every printing process. Nabertherm is a strong partner for heat treatment furnace solutions for post-processing...

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Thermal Process Technology-11

Which System for Which Material? Metals Ceramics, Glass, Composites, Sand Solution annealing Hardening Forced convection chamber furnace NA 250/45 for stress-relief annealing of aluminum after 3D printing under Protective Gases, Reaction Gases or in Vacuum Chamber furnaces with gas-supply boxes see catalog "Thermal Process Technology 2" Debinding in chamber furnaces with air circulation Ovens Chamber ovens Sintering in chamber furnaces Forced convection chamber furnaces Debinding and Sintering in combi furnaces Dewaxing Furnaces Hot-wall retort furnaces see catalog "Thermal Process Technology...

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Thermal Process Technology-12

Heating Cabinets, Ovens and Chamber Ovens up to 300 °C Drying processes or heat treatments at low temperatures benefit from forced air circulation. The results are a better heat transfer and optimization of temperature uniformity. The Nabertherm ovens also impress with an attractive design made of a high-quality stainless steel housing combined with an intuitively operated controller with a colored touch display. The heating cabinets WK are characterized by a very good price-volume ratio and can be used in particular for large batches. The following equipment applies to all furnaces in this chapter:...

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All Nabertherm catalogs and technical brochures

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