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Cleanroom Ceiling Options

Cleanroom Ceiling Options
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Cleanroom Ceiling Options

Product catalog summary
Structure: The cleanroom ceiling is constructed using an aluminum structure, which can be anodized or painted. It offers options for being walkable or non-walkable and can include a plenum or veil.
Finishes: A variety of materials are available for finishes, including HPL, UPVC, painted steel, painted aluminum, and stainless steel, matching the wall panels.
Design: The ceiling design includes T-Grid Tiles, which can be walkable or non-walkable, typically made from HPL. Full-size seamless walkable panels are generally made from steel and measure 4’x10’.
Ceiling Options: Nicomac offers walkable T-grid ceiling designs and various tile finishes. Examples include seamless walkable ceilings with full panels.
Connection Details: The patented system for panel connection at the false ceiling level uses special extrusions, threaded rods, and turnbuckles with double eyelets. Seismic stability is enhanced with additional parts like special plates and connectors.
Load Capacity: Ceilings are tested for maximum load in walkable applications, with a live load capacity of 35 pounds per square foot and a load capacity of 32.7 pounds per square foot.
Structural Support: It is crucial to ensure the civil supporting roof can bear the ceiling's weight and the weight of individuals walking on it.
Hanging System: The ceiling details include solutions for specific height and top connection requirements, incorporating seismic needs and self-standing walls.
Top Connection/Seismic Reinforcement: The top connection uses special clamps to secure the upper steel beams, connected with metal rods to the false ceiling beams. Additional beams and bracing elements are integrated for enhanced seismic performance.
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Catalog excerpts

Cleanroom Ceiling Options-1

KYBOS- Hi Pharma for cleanrooms and IMP applications, designed to ensure maximum performance and flexibility: • Aluminum structure (anodized or painted) • With or without plenum/veil • Full range of materials: HPL, UPVC, painted steel, painted aluminum, stainless steel (same as wall panels) • T-Grid Tiles: walkable or not walkable; generally HPL • Full-Size Panels (Seamless Walkable): generally steel panels; 4’x10’ in size SQUARED FALSE CEILING PARTICULAR 1. INFERIOR SUPPORT 6mm ONE HOLE 2. SUPERIOR SUPPORT 10mm ONE HOLE 3. ON SIGHT ALUMINIUM STRUCTURE "T" TYPE IN ANODIZED OR PAINTED ALUMINIUM 4. M6x20 HEXAGONAL FLANGED SCREW WITH SERRATED HEAD 5. DECORATIVE LAMINATE PANEL HIGH PRESSURE (HPL) DEPTH 6mmANTIBACTERIAL OR INOX STEEL SHETT OR PREPAINTED ALUMINIUM SHEET 3. HIGH PRESSURE DEOCRATIVE LAMINATE PANELS (HPL) DEPTH mm 6 5. ANODIZED ALUMINIUM ROUNDED PROFILE 6. HIGH PRESSURE DECORATIVE LAMINATE(HPL) DEPTH mm 4 7. EXPANDED INTERNAL INSULATION IN POLYSTYRENE OR HIGH-DENSITY ROCK WOOL OR HONEYCOMB OF ALUMINIUM OR POLYURETHANE 8. PROFILO PERIMETRALE DEL PANNELLO IN ALLUMINIO GREZZO 9. ANODIZED OR PAINTED ROUNDED ALUMINIUM PROFILE 90° HORIZONTAL FOR EXTERNAL EDGE, RADIUS 60 mm 10. SUPERIOR SUPPORT 10mm TWO HOLES 11. INFERIOR SUPPORT 6mm ONE HOLE 12. SPACER ON SIGHT ALUMINIUM STRUCTURE "T" TYPE IN ANODIZED OR PAINTED ALUMINIUM 13. HIGH PRESSURE DECORATIVE LAMINATE PANELS (HPL) DEPTH mm 6

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Cleanroom Ceiling Options-2

Cleanroom Ceiling Options: Nicomac designed Walkable T-grid ceiling

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Cleanroom Ceiling Options-3

6mm thick high pressure decorative laminate (HPL); 1mm thick prepainted aluminum sheet; AISI 304 stainless steel sheet; Antibacterial prepainted steel sheet; Rigid PVC integral foam sheet with smooth surface; 1mm thick pre-painted aluminum sandwich insulated with aluminum honeycomb, finished thickness 10mm; Alucobond or Alubond bi-decoration 4mm thick; T-shaped bearing structure made up of profiles in anodized aluminum or painted in RAL to choose. sterile version lamps, filter holders, diffusers, pressure sensors, air intake grilles.

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Cleanroom Ceiling Options-4

Cleanroom Ceiling Examples: Tiles

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Cleanroom Ceiling Examples: Seamless Walkable with Full Panels

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Cleanroom Ceiling Examples: Seamless Walkable with Full 4’x10’ Panels

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Cleanroom Ceiling Options-7

Cleanroom Ceiling Examples: Seamless Walkable with Full Panels

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Cleanroom Ceiling Options-8

Ceiling Examples - Seamless Walkable with Full Panels

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Cleanroom Ceiling Options-9

Ceiling Details – Patented System - Panels connection Here the details related to the connection at the false ceiling level. The connection is made using a special extrusion combined with standard threaded rods and turnbuckle with double eyelet Seismic is then further achieved with a combination of additional parts (special plates, connectors, profiles) which are part of the system offered

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Cleanroom Ceiling Options-10

Ceilings have been tested to determine the maximum load for Walkable Ceiling applications, both for single and multiple panels configuration The tests have shown that the false ceiling panel has high strength and stiffness to both distributed and concentrated loads, therefore, with assembly in project conditions, it is structurally suitable for foot traffic with operating gravitational loads of the order of 160 kg/m2 due to the maintenance operations. The further breaking test showed a ductile behavior of the panel, with high deformations before reaching the ultimate strength limit, highlighting...

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Cleanroom Ceiling Options-11

Ceiling Details – Load – 32,7 Pounds/Sq

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Cleanroom Ceiling Options-12

Ceiling Details – Load – 32,7 Pounds/Sq

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Ceiling Details – Patented System - Bracing, vertical profiles

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Cleanroom Ceiling Options-14

Hanging System Important to verify that the civil supporting roof is able to support the weight of the ceiling and of

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Cleanroom Ceiling Options-15

Ceiling Details - Patented System – Top Connection/Seismic Reinforcement Here the Ceiling details and solution developed for this project, considering the specific requirements received with regards to the height and top connections, including the seismic requirements and the self standing walls

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Cleanroom Ceiling Options-16

Here the details related to the connection at the top of the ceiling beams. The connection is made using special clamps, capable of embracing the upper steel beams, and then connected with metal rods to the false ceiling/lid horizontal beams Seismic is then further achieved with a combination of additional beams and bracing elements integrated with a system fully developed and tested to achieve the highest seismic performances

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Cleanroom Ceiling Options-17

Ceiling Examples (Seamless Walkable with Full Panels)

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Ceiling Examples (Seamless Walkable with Full Panels)

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Cleanroom Ceiling Options-19

BEAM CLAMP ALUMINIUM JOINING PROFILE \"TH/CK CEILING PANEL MAX 1 SUM l-LAI HEAD SCREW INTERVAL EVERY 4'- 11"

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.