NICOMAC COATING SYSTEM

NCS SUPERIOR A NEW WAY OF THINKING PELLETS AND TABLETS COATING SYSTEMS NCS Superior represents the latest technological innovation, the state of the art of coating systems, a development based on Nicomac Europe’s experience in the industry, which lasts more than 45 years. NCS Superior is available in two models: PSC- Perforated Super Coater and SWC Solid Wall Coater. Our Company is the only one in the world that offers high performance coating systems with a perforated or solid drum with a unique design, innovative solutions and high reliability. Nicomac Europe’s systems last the test of time:...

I! >>!>!<> •'S Fv»’«v>v MHKi »S5 ! An optimal mixing is the base for perfect core coating, a process that requires the homogeneus solution and drying air distribution. Nicomac Europe, thanks to its in-depth studies and operative tests, created highly efficient mixing baffles. • Baffles with exclusive design for perforated drum systems in order to minimize hole cover space and ensuring a perfect mixing in any conditions. • 3D Shark Fin Baffles® for solid drum systems NCS - NICOMAC COATING SYSTEM

Blow Master Patent N. 102003901171946 PSC Perforated Super Coater FLEXIBILITY The unique drum and baffles design, combined with the adjustable spray gun arm (patent N.102021000017075) allow every model of Superior coating system to work at a 15-20% minimum batch size, based on core type and formulation, up to 100% without any drum changing.

1. Drum (solid or perforated) 2. Nitrided Flange 3. Gasket 4. Chassis STRUCTURE AND HOLD The Superior models are designed to ensure a perfect air and water tightness. The drum is sealed with two V energized gaskets. AISI 316L stainless steel undergoes a special treatment that ensures superficial hardness and usury resistance; stability and hardness in high temperatures, resistance to carvings and excertions; corrosion resistance; dimensional stability and sealed drum during the washing phases. NCS - NICOMAC COATING SYSTEM

SLIDING SPRAY GUNS ARM TEMPERATURE CONTROL The SCHLICK spraying guns are fixed on a sliding arm (patent N. 102021000017075) which, thanks to an electric motor, adjusts the distance in relation to the core bed depending on the batch size or process phase. The guns are completely built in AISI 316L stainless steel, have a compact design and the spray is perfectly uniform. They also offer the automatic atomization and spraying fan regulation and do not clog. The ergonomic arm, adjustable in all directions, is removable from the front of the coating system. An optical pyrometer inside the sliding...

PRODUCT UNLOADING In 1993 Nicomac developed a unique and patented system to unload tablets up to the very last one simply by reversing the drum rotation. A simple operation that requires no tool, using welded fixed slopes. Film Coating peristaltic pump Watson Marlow NCS - NICOMAC COATING SYSTEM

DRYING SYSTEMPSC - PERFORATED SUPER COATER PSC has a perforated drum that allows a big quantity of air to invest the tablet bed. A dedicated air suction system, quickly interchangeable, allows to convey air where the tablets are placed according to the quantity of cores, ensuring drying efficiency in every condition with a consistent consumption reduction. DRYING SYSTEMSWC - SOLID WALL COATER Our Blow Master® drying system, patent N.102003901171946, is the result of years of continuous technical evolution and offers high yield, low loss of suspended product and no turbulence in the spraying zone,...

PC-PLC CONFIGURATION The PC-PLC control system is developed with a user-friendly, CFR 21 part 11 compliant software equipped with many levels of password and can store up to 100 recipes, ensuring process repeatability. A synoptic allows to view all parameters, both the ones set in the recipe and the ones in real time. The control system tracks and adjusts: air quantity, drum rpms, negative pressure, product temperature, guns atomization and process datas. The software elaborates charts with the different variables and includes batch reports, alarm list, maintenance manuals, digital-analogic I/O...

Years of experience in Washing and Cleaning In Place technology allowed Nicomac Europe to create a cutting-edge and cGMP compliant system that can be used for all the cleaning processes that need validation, resulting the best possible solution for the cleaning of coating machines. On both models are installed many sprayballs that allow an accurate washing in every place. The control system involves the possibility to insert numerous recipes that allow to automatically manage all washing, rinsing, fluid drain and drying phases, ensuring a perfect cleaning. A wheeled skid contains a 10 bar washing...

SOLID WALL COATER THE IDEAL SUGAR COATING SYSTEMPNEUMATIC PUMP & BY-PASS The sugar coating by-pass is used to keep costant the product temperature during the pause phases. the fan remains functioning, while the inlet air flow is directed, thanks to a by-pass with three valves, right towards the outlet air duct without passing from the drum. The pneumatic pump, with a 1:30 ratio, allows to spray sugar solutions with concentrations up to 80%. SUGAR GUNS A special model of AIRLESS guns allows, thanks to the high pressure, to nebulize the solution in an homogeneus way on the cores. The solution is...

Pellets, tablets, multivitamins, hard and soft capsules, complex shaped cores: these are the products that can be processed on the SWC coater, uniformly, in quick times and at the maximum quality. The SWC model is capable of working with an automatic process any size of pellet. Starting from a sugar crystal, with a combination of binder spraying and automatic powder dosage of the active principle, high quality finished pellets are obtained. NCS - NICOMAC COATING SYSTEM

EASY COATER Models EASY COATER Easy Coater has the same features of the SWC equipment, but has a more compact design that requires less space and ensures quick installation times at a competitive price. The PLC-PC touch screen system is positioned on a movable arm, while the AHU and control panel are integrated in the strumentation box. Furthermore, the system is equipped with last generation spray guns, 3D Shark Fin® baffles and Blow Master® can be dismantled in two parts for an easy washing. NCS - NICOMAC COATING SYSTEM