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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP

AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP
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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP

Product catalog summary
Operating Principle: The document outlines the functioning of linear-motor-driven free piston pumps, which use an electro-magnet to move the piston, compressing a return spring to draw air into the cylinder. Upon deactivation, the spring expels compressed air through an outlet valve. This principle applies to both AC and DC models, with AC models using a silicon diode and DC models employing an inverter for current conversion.
Linear-motor-driven Free Piston Mechanism: This mechanism integrates pump and motor functions in one unit, driven by an electro-magnet and return spring, suitable for advanced industrial applications as air sources or vacuum units.
Key Design Features: The pumps include an overpressure control to prevent motor failure, a self-cooling design for temperature management, and a compact design integrating motor and compressor functions.
Series Selection: The catalog lists various models for different applications, including AC and DC linear free piston compressors, vacuum pumps, diaphragm pumps, and blowers, with detailed specifications like rated pressure, maximum pressure, and free air displacement.
Environmental Commitment: Nitto Kohki is committed to environmental improvement through ISO14001 and RoHS directives, aiming to reduce restricted substances in products.
Technical Terms and Guidelines: The document explains terms such as duty cycle, MTTF, rated voltage, and frequency, and provides guidelines for model selection based on application needs, including operating conditions, power consumption, and installation space.
Conversion Tables: Conversion tables for pressure, flow rate, and vacuum measurements are included to aid in model selection and comparison.
Technical Specifications Overview:
1. Compressor Models and Specifications: Detailed specifications for models like AC0207, AC0410A, AC0610, AC0910, and AC0920, including rated and maximum pressures, voltage options, duty cycles, and weights.
2. Vacuum Pump Models and Specifications: Specifications for models like VP0125, VP0140, VP0435A, VP0450, VP0625, VP0660, and VP0940, detailing attainable vacuum, free air displacement, voltage options, duty cycles, and weights.
3. Application Examples: Compressors are used in precision machines, nebulizers, industrial sewing machines, and aerosol sprays, while vacuum pumps are used in dripping machines, paper card dispensers, machine screw feeders, air samplers, and vacuum material handling equipment.
4. Airflow and Power Consumption Characteristics: Each model has specific airflow and power consumption characteristics, varying with discharge pressure and frequency (50 Hz or 60 Hz).
5. External Dimensions: Dimensions in millimeters and inches for each model, detailing mounting dimensions and overall size.
Specifications: Detailed specifications for various vacuum pumps and compressors, including models DP0105-X1, DP0105-Y1, DPA0105-X1, DPA0105-Y1, DP0410-X1, DP0410-Y1, DP0410-X2, DP0410-Y2, DP0410T-Y1, and DP0410T-Y2, with parameters like voltage, pressure, current, and duty cycle.
Performance and Characteristics: Features include coil insulation class, mounting dimensions, weights, and graphs illustrating airflow characteristics, electric current consumption, and discharge pressure.
Application Examples: Used in vending machines and air cylinder/chuck drivers, showcasing versatility in industrial settings.
Procedures: Installation and operational procedures emphasize proper ventilation, grounding, and avoiding exposure to water or gases, with advice against modifications and ensuring secure electrical connections.
Norms and Standards: Safety standards include using a power supply with a ground-fault interrupter and overcurrent breaker, with maintenance by trained personnel.
Recommendations: Use within specified ambient temperature range, install above water level, and use external devices to remove moisture, powder, or dust from air drawn into vacuum pumps.
Airflow and Power Consumption: Graphs and tables illustrate airflow characteristics and power consumption across different models and configurations.
Application Examples: Applications include medical cup suction, massage devices, bedsore prevention mattresses, compressors in grease traps, and home aerobic sewage treatment systems.
Safety Guide: Provides warnings and cautions to prevent fire, electric shock, or injury, emphasizing correct voltage use, avoiding modifications, and ensuring proper installation and maintenance.
Safety Precautions: Ensure power supply voltage matches unit specifications, avoid touching the power plug with wet hands, keep the area clear, avoid flammable materials, and ensure proper ventilation.
Precautions for Blowers and Pumps: Avoid liquids with solids, use filters to prevent dust, ensure use within rated pressure limits, and conduct preliminary tests for compatibility.
Warranty and Liability: Limited warranty covering repair or replacement, excluding improper use, non-compliance, unauthorized repairs, or force majeure events.
Product Features: Quick connect couplings, lightweight and compact designs, available in different materials and configurations, with enhanced operability and improved flow rates.
Contact Information: Nitto Kohki provides contact details for their head office and international branches for further assistance.
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Catalog excerpts

AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-1

Lk001g Linear-motor-driven Free Piston Pumps and other Pumps for various applications AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP GENERAL CATALOG

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-2

Our air compressors and vacuum pumps are unique products featuring a Linear-motor-driven Free Piston System. Nitto Kohki has made available a complete series of air compressors and vacuum pumps that incorporate this revolutionary mechanism. These are quite appropriate as air sources or vacuum units for various pneumatically operated equipment and apparatus in advanced industries. Linear-motor-driven Free Piston Mechanism The Electro-magnet and return spring alternatively drive the piston inside the cylinder, the mechanical resonance of which is synchronized with the input current cycle. In a...

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-3

Series Selection Conversion Tables Explanation of Technical Terms The Key Design Features of the Linear-motor-driven Free Piston System Safety Guide AC Linear Free Piston Compressor Linear Free Piston Diaphragm DC Motor Liquid Pump This unique system enables the mechanical resonance of a single part. An incredibly compact, lightweight design is achieved by combining what are entirely independent functions in conventional pumps – the motor and the compressor – into a superior single, unified structure. Overpressure Control Mechanism Should the output pressure exceed the rated value, the piston...

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-4

Series Selection AC Linear Free Piston Compressor Model Rated Max. Pressure Pressure Rated Rated Pressure & Max. Pressure AC Linear Free Piston Vacuum Pump Model Attainable Vacuum Attainable Vacuum Free Air Displacement L/min Series Parallel DC Linear Free Piston Compressor Model Rated Max. Pressure Pressure kPa Rated Rated Pressure & Max. Pressure DC Linear Free Piston Vacuum Pump Model Attainable Vacuum Attainable Vacuum Free Air Displacement L/min

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-5

AC Linear Free Piston Compressor Rated Max. Pressure Pressure Rated Rated Pressure & Max. Pressure AC Linear Diaphragm Pump (Blower Type) AC0102 20 2.84 40 5.69 AC0201A Model AC0301A 20 0.71 Rated Rated Pressure & Max. Pressure AC Linear Diaphragm Pump (Dual Type) Attainable Vacuum Attainable Vacuum Rated Pressure Max. Pressure Rated Pressure & Max. Pressure Rated Page L/min DC Liquid Pump Model Working Pressure Range kPa Flow Rate Working Pressure Range Self-priming Pressure Flow Rate Self-priming Pressure *Test conditions: Water at 25 degrees C

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-6

DC Linear Compressor and Vacuum Pump (Dual Type) Attainable Vacuum Attainable Vacuum DC Linear Compressor only Free Air Displacement Attainable Vacuum Attainable Vacuum DC Vacuum Pump only Attainable Vacuum Attainable Vacuum

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-7

Conversion Tables Pressure / Flow Rate / Vacuum Flow Rate Gauge pressure Absolute vacuum

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-8

Explanation of Technical Terms Be sure to read the following “Explanation of Technical Terms” before selecting a model appropriate for your application. Application Examples and Applicable Fluids for Compressors and Vacuum Pumps Application: for incorporation into equipment For Compressors & Vacuum Pumps Rated performance: The average total accumulated time over which the unit can be used without repair, except the maintenance of the filter. This indicates the expected time required for the rated air flow to fall to 80% of the specification value in the rated operation. The actual life might...

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-9

For Compressors Rated pressure: This is the pressure point where you will get optimum capabilities for performance and service life and where the pump is designed to have almost the same airflow regardless of a rated frequency of 50 Hz or 60 Hz. Rated airflow: The discharge airflow volume at the rated pressure. Rated operation: Operating conditions regarding the rated pressure, rated voltage, and rated frequency. Maximum pressure: The highest obtainable pressure at which the pump is designed to operate while producing zero discharge airflow (not guaranteed; for reference only). Power consumption:...

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-10

Experience gained in designing, engineering, manufacturing and continually perfecting our products in thousands of applications has resulted in a “functionally intelligent” package. Please review these key design features and see how every design element contributes overall to the creation of a superior compressor or vacuum pump. The Key Design Features of the Linear-motor-driven Free Piston System Compact and Lightweight With the piston as the only moving part, efficient space utilization enables our pump to be considerably smaller and lighter than other pumps. This allows the OEM design engineer...

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-11

Free Piston Compressor Intermediate pressure Intermediate pressure Rated Airflow (L/min)

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-12

Airflow & Power Consumption Rated Pressure Airflow Characteristics Maximum Pressure Rated Voltage Rated Frequency Rated Performance Outlet Duty Cycle Coil Insulation Class Discharge pressure Mounting Dimensions Power Consumption Characteristics (W) 10,000 hours 6 mm O.D. hose barb Continuous Class B for UL 48 (L) x 62 (W) mm 1 - 57/64" (L) x 2 - 7/16" (W) 0.7 kg 1.54 Lbs 200 mm 7 - 7/8" Dripping Machine Blood Pressure Tester Power Consumption Discharge pressure External Dimensions (Unit : mm) Female Thread M4 for Grounding

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-13

Airflow & Power Consumption Maximum Pressure Rated Voltage Rated Frequency Rated Performance Outlet Duty Cycle Coil Insulation Class Mounting Dimensions Discharge pressure Power Consumption Characteristics (W) Rated Pressure 10 kPa (0.1 kgf/cm2) 0.1 bar 1.42 psig 20 L/min 0.71 cfm 20 kPa (0.2 kgf/cm2) 0.2 bar 2.84 psig 115 V AC 230 V AC 19 W 23 W 60 Hz 50 Hz 6,000 hours ISO Rc 1/4 Continuous E or its equivalent and B for UL 73 (L) x 88 (W) mm 2 - 7/8" (L) x 3 - 15/32" (W) 1.5 kg 3.3 Lbs 200 mm 7 - 7/8" Seat Lifter Bed Sore Prevention Mattress Power Consumption Discharge pressure External Dimensions...

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AIR COMPRESSOR, VACUUM PUMP & LIQUID PUMP-14

Airflow & Power Consumption Maximum Pressure Rated Voltage Rated Frequency Rated Performance Outlet Duty Cycle Coil Insulation Class 10 kPa (0.1 kgf/cm2) 0.1 bar 1.42 psig 28 L/min 0.99 cfm 30 kPa (0.3 kgf/cm2) 0.3 bar 4.27 psig 115 V AC 230 V AC 25 W 29 W 60 Hz 50 Hz 10,000 hours ISO Rc 1/4 Continuous E or its equivalent and B for UL 68 (L) x 84 (W) mm 2 - 43/64" (L) x 3 - 5/16" (W) 1.9 kg 4.2 Lbs 200 mm 7 - 7/8" Mounting Dimensions Discharge pressure Power Consumption Characteristics (W) Rated Pressure Application Examples Liquid Mixer Power Consumption Seat Lifter Discharge pressure External...

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All Nitto Kohki Europe GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.