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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE

MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE
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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE

Product catalog summary
Introduction
This document provides a comprehensive guide on the selection and mounting of machine tool spindle bearings, emphasizing the importance of detail in assembly, covering torque, resonance frequency, and cleanliness.
Bearing Selection
Details on NSK's Super Precision Bearings, including the ROBUST series, are provided. Various types such as Double Row Cylindrical Roller Bearings and Angular Contact Ball Bearings are discussed, highlighting specifications like cage material and contact angles.
Pre-Mounting
Stresses the importance of cleanliness and proper greasing before mounting. Guidelines on grease quantities and component checks are provided.
Mounting
Instructions for fitting bearings to shafts, checking locknut torques, and spindle runout are included. Methods for mounting tapered bore roller bearings and classical spindle arrangements are explained.
Post-Mounting
Includes preload checks, alignment, balance, and 'run-in' procedures. Troubleshooting tips for issues like high temperature and noise are provided.
Upgrading
Discusses upgrading spindle performance by replacing bearings without altering spindle design, covering robust design features and sealed bearings.
Supplementary Information
Includes a bearing interchange guide, failure countermeasures, troubleshooting tips, and preload conversion tables.
Specifications
Discusses radial clearance, precision class, ball screw support bearings, and contact angles for different applications.
Procedures
Emphasizes bearing selection, mounting guide, and preload methods, with specific arrangements for different rigidity and speed requirements.
Norms and Standards
Compares precision grades and universal sets for various arrangements.
Recommendations
Contact angle and preload selection are discussed for varying speed and rigidity requirements.
Key Data from Tables and Diagrams
Tables provide specifications for bearing dimensions, tolerances, and preload factors. Diagrams illustrate bearing arrangements and effects of contact angles.
Preload and Bearing Performance
Discusses the impact of preload on rigidity, temperature, life, and speed, with graphs indicating the relationship between preload and performance.
Capacities and Rigidities for Multiple Bearings
Multiple bearing sets increase load capacity and stiffness but reduce speed. Calculation methods for radial rigidity are provided.
Spacers and Preload Adjustment
Discusses spacer adjustments for preload changes and the importance of proper preload for cylindrical roller bearings.
Preload and Bearing Life
Discusses optimal preload for bearing life and radial stiffness, with guidelines for front and rear roller bearings.
Bearing Selection and Matching
Emphasizes minimal tolerance differences for load distribution and provides a sliding chart for matching bearings.
Cleanliness and Contamination Prevention
Stresses the importance of cleanliness in bearing environments and provides handling guidelines.
Cleaning and Greasing Process
Details cleaning methods and greasing recommendations for different bearing types.
Packaging and Pre-Mounting
NSK's packaging eliminates pre-washing needs, with guidelines for greasing and component checks.
Specifications and Fits
Recommended fits for shafts and housings are provided, with measurement tips for component checks.
Mounting Methods
Describes press fit and shrink fit methods for fitting bearings to shafts.
Locknut Torque and Spindle Runout Checks
Emphasizes correct locknut torque and spindle checks for optimal performance.
Assembly into Housing
Guidelines for assembling bearings into housing to avoid damage.
Mounting Tapered Bore Roller Bearings
Details setting preload or clearance for performance.
Introduction to Steel Types
NSK's steel types like EP Steel, SHX Steel, and Z Steel are discussed for enhanced performance and longevity.
Sealed Bearings
Benefits of upgrading to sealed bearings for enhanced performance and longevity are highlighted.
Hybrid Bearings
Discusses the advantages of hybrid bearings with silicon nitride ceramic balls.
TYN and TB Cages
Details on TYN and TB cages for reduced noise and improved performance.
Interchange Guides
Provides interchange guides for precision bearings across different manufacturers.
Bearing Failures and Countermeasures
Outlines common causes of bearing failures and provides diagnostic charts and countermeasures.
Maintenance and Inspection
Emphasizes regular maintenance and inspection to prolong bearing life.
Troubleshooting Sound and Vibration
Discusses sound and vibration issues in bearings and diagnostic methods.
Bearing Preload Conversion Tables
Includes tables for adjusting bearing preload using spacers.
Bore and OD Matching Chart
Emphasizes matching bore and OD deviations for optimal load sharing.
Supplementary Tips
Offers practical tips for bearing selection and mounting.
See more

Catalog excerpts

MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-1

MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-3

MACHINE TOOL SPINDLE BEARING SELEC

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-4

As one of the world’s leading manufacturers of rolling bearings, linear technology components and steering systems, we can be found on almost every continent – with production facilities, sales offices and technology centres – because our customers appreciate short decision-making channels, prompt deliveries and local service. Asia The Americas Oceania Africa The NSK company NSK commenced operations as the first Japanese manufacturer of rolling bearings back in 1916. Ever since, we have been continuously expanding and improving not only our product portfolio but also our range of services for...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-5

Partnership based on trust – and trust based on quality Total Quality by NSK: The synergies of our global network of NSK Technology Centres. Just one example of how we meet our requirements for high quality. NSK is one of the leading companies with a long tradition in patent applications for machine parts. In our worldwide research centres, we not only concentrate on the development of new technologies, but also on the continual improvement of quality based on the integrated technology platform of tribology, material technology, analysis and mechatronics. More about NSK at www.nskeurope.com or...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-6

The successful build of a spindle will depend on close attention to details as illustrated below: Pre-test Checks Trouble Shooting Fitting Bearings To Spindle

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-7

Machine Tool Precision bearings are very accurately engineered components and as such are very important to the successful performance of the machine tool. The way in which a bearing is handled and fitted to a machine tool does not only determine if the machine operates accurately but can also affect the life of the bearing in the spindle. This catalogue is intended to be a comprehensive guide to anyone who fits bearings to a machine tool regardless to whether it is in planned maintenance or reactive to a breakdown. This catalogue follows a logical progression through selection of the correct...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-8

Bearing Selection NSK Super Precision Bearings – Product Range Several types of Super Precision Bearings are available from NSK. These include the ROBUST series of high performance bearings, special series of bearings for unique and specialised applications, and the standard series bearings. NSKHPS High Precision Angular Contact Ball Bearings Basic Super Precision Bearings manufactured to conform to ISO standards. › 70xx, 72xx, 79xx series › Contact angles: 15˚ (C), 25˚ (A5), 30˚ (A) › Cage design: phenolic (TR) or polyamide (TYN), depending on application requirements › Ball material: steel,...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-9

Ultra High Precision Angular Contact Ball Bearings High performance bearings developed specifically for internal grinding or high-speed motor applications under spring preload. › Bore size range: ø6–25 mm, contact angle: 15˚ › Ball material: steel (S type), ceramic (H and X type) › Non separable type › Universal combinations (DU and SU) BSR Series High-Speed Angular Contact Thrust Ball Bearings High rigidity thrust bearings for lathe applications. › Contact angles: 30˚ (BAR), 40˚ (BTR) › Ball material: steel (S type), ceramic (H type) Ultra High-Speed Angular Contact Ball Bearings High performance...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-10

Bearing Selection NSK Super Precision Bearings – Product Range High Precision Angular Contact Ball Bearings - RobustShot Series Direct oil-air lubrication in order to achieve highest speeds. › Direct air-oil Lubrication via a through-hole in the outer ring › Contact angles: 18˚ (BNR), 25˚ (BER) › Lubrication groove with O-rings in the outer ring › Hybrid bearings - steel rings, ceramic balls ROBUSTSHOT Series NSKHPS Angular Contact Thrust Ball Bearings for Ball Screw Support High rigidity thrust bearings designed specifically for ball screw support applications in machine tools. › Contact angle:...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-11

Bearing Selection Angular Contact Ball Bearing Conventional Type 72, 70, 79 Series 70 Bearing Series Bore Number Contact Angle A = 30° A5 = 25° C = 15° Material Blank Symbol: Bearing Steel (SUJ2) SN24: Ceramic Balls Retainer TR: Phenolic Cage TYN: Polyamide Cage Seal No symbol: Open type V1V: Non contact rubber seal Mounting Configuration SU: Single Universal DU: Duplex Universal DB, DF, DT: Duplex Arrangement DBD, DFD, DTD, DUD: Triplex Arrangement DBB, DFF, DBT, DFT, DTT, QU: Quad Arrangement Preload L: Light M: Medium H: Heavy Gxx: Preload in Kgf (G5=5 Kgf) CPxx: Median Preload in Microns...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-12

Bearing Selection Ball Screw Support Bearings BS Cylindrical Roller Bearings P2B Cylindrical Roller Designator NN: Double Row, Inner Ring Guided Rollers N: Single Row, Inner Ring Guided Rollers Series (Ball Screw Support) F: Flange type N: No Flange type Width Series Diameter Series Outer diameter Bore code Seal type Material Single RS: Bearing Steel (SUJ2) (rings and rolling elements) RX: Heat Resistant Steel (SHX) (rings and rolling elements) row only RXH: Heat Resistant Steel (SHX) for rings and ceramic rolling elements No symbol: SUJ2 steel Preload Class Iso 2 No symbol: single bearing DT:...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-13

Nominal bore diameter Bearing design Series option Bearing arrangement ROBUSTSHOT design Thrust Angular Contact Ball Bearing 100 Bearing Bore Diameter (mm) Bearing Bore Diameter (mm) Bearing Type BAR: 30° Contact Angle BTR: 40° Contact Angle Bearing Type Dimension Series 10X: Arranged with NN30XX Series Material S: Steel Ball | H: Ceramic Ball Retainer TYN: Polyamide Cage Combination DB: Back to Back Duplex Preload L: Standard Preload EL: Standard Preload for High-Speed Applications CP: Special Preload CA: Special Axial Clearance Dimension Series 20D: High-Speed Type w/Revised Internal Features...

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MACHINE TOOL SPINDLE BEARING SELECTION & MOUNTING GUIDE-14

Bearing Selection Identification Markings NSK Precision bearings carry useful information for both the designers and fitters. The box itself will indicate date codes, serial numbers, bore, outer diameter and width deviations. This information is also found on the bearing so even if the box is lost/missing, all the relevant information is still available. Product Serial Number Every NSK brand bearing has a unique serial number; this enables complete traceability of the product since final inspection data is stored within NSK records associated with this number. on page 13 indicates that in this...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.