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ODU AMC® HIGH-DENSITY

ODU AMC® HIGH-DENSITY
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ODU AMC® HIGH-DENSITY

Product catalog summary
Applications
  • Tactical radios and accessories
  • Ruggedized computers and tablets
  • Power supply
  • Unmanned systems
  • Optical devices
  • Software defined radios
  • Defence and security systems
Features
  • High contact-density connector
  • High-speed data transfer capability (USB 3.2 Gen 1x1, 10 Gbit Ethernet, HDMI)
  • Rugged, robust housing with non-reflective surface plating
  • Submersible, watertight protection classes IP6K8 / IP6K9K
  • RoHS compliant
  • Durability of up to 5,000 mating cycles
  • Break-Away for maximum safety
  • Mechanical coding with color-coded visual indicator
  • Contacts for solder cup and PCB termination
Specifications
  • Connector sizes range from 7 mm to 15 mm in diameter
  • Supports 2 to 27 contacts
  • International protection class IP68 / IP6K9K
  • Salt spray resistance
  • Tested according to various MIL standards
  • Operating temperature range: −51 °C to +125 °C
Locking Mechanisms
  • Break-Away: Allows quick and reliable mating and unmating
  • Screw-Lock: Ensures connection remains secure under tension, shock, and vibration
Materials and Applicability
  • Insulator material: PEEK
  • Housing material: Brass with ruthenium over nickel plating
  • Ideal for defense & security applications and industrial electronics
Complete System Solution
  • 100% outgoing inspection
  • ISO 14644-1:2015 clean room assembly available
  • Factory-automated equipment and processes
  • EMI shielded enclosure assembly
  • Custom labeling and various potting options
Overview: The document provides a comprehensive guide on configuring ODU AMC® High-Density connectors. It includes detailed instructions on selecting the appropriate connector variations, coding, and assembly procedures.
Connector Variations: The ODU AMC® High-Density connectors are available in various configurations, including break-away plugs, in-line receptacles, and panel mount receptacles. These connectors are designed for high-density applications and offer robust performance with up to 5,000 mating cycles and protection ratings up to IP68/IP69.
Configuration Guidelines: The document outlines a step-by-step process for configuring connectors using the ODU part number key. Key steps include selecting the series, style, size, coding, plating, housing material, insulator material, and contact insert. The guide emphasizes the importance of correct configuration to ensure optimal performance.
Technical Specifications: Detailed technical data is provided for each connector type, including dimensions, contact configurations, and material specifications. The document also includes information on solder and PCB termination options.
Assembly Instructions: Instructions for cable assembly and connector termination are available online. The document references specific ODU instructions for detailed assembly procedures.
Product Finder: The ODU Product Finder is highlighted as a tool for searching the ODU product portfolio, providing access to detailed product presentations, assembly tools, and accessories.
Applications and Customization: ODU connectors are designed to meet demanding technical requirements, offering customization options to suit specific application needs. The document emphasizes ODU's commitment to precise implementation and customer-focused solutions.
Specifications:
- Shell resistance is less than 5 mOhm according to IEC 60512-2-1: 2002-02.
- Insulation resistance exceeds 100 mOhm.
- Shielding effectiveness is greater than 65 dB.
- Connector pair: A10W + K10W.

Materials and Surface Treatment:
- Various components such as housing, backshell, and grounding rings are made from CuZn39Pb3 CW614N (2.0401) C38500 with different surface treatments like ruthenium over nickel and anthracite tin-nickel over nickel.
- Insulators are made from PEEK and PTFE, both UL94 (V0) rated.
- RoHS-compliant materials are used.

Protection Standards:
- The document outlines international protection classes according to ISO 20653:2013, detailing degrees of protection against solid objects and water ingress.
- Specific IP ratings for ODU AMC® High-Density connectors are provided, including IP68 and IP6K9K for immersion and sand/dust protection.

Electrical Data:
- The document includes a table of circular wire specifications, detailing AWG sizes, diameters, cross-sections, weights, and maximum resistance.
- Derating factors for current load based on the number of loaded wires are provided.
- The document explains the derating curve and its significance in determining current-carrying capacity.

Voltage Ratings and Safety:
- Connectors are rated for safety extra low voltage (SELV) of less than 50 V AC / 75 V DC.
- The document warns about the dangers of operating voltages above 50 V AC / 120 V DC and outlines the EIA-364-20F:2019 test procedure for determining withstanding voltage.

Technical Terms:
- Definitions and explanations of terms such as ambient temperature, AWG, chemical resistance, clearance distance, and contact resistance are provided.
- The document also covers pollution degree and delivery forms of connectors.
Technical Terms Overview
  • Derating Measurement Method: Refers to IEC 60512-5-2:2002 standards for measuring derating.
  • Insulator: Part of a connector that separates conductive parts with different potentials.
  • Lowermost Limit Temperature: The minimum operational temperature for a connector.
  • Mating Cycles: Defined as one insertion and withdrawal of connector parts under specific conditions.
  • Max. Continuous Current: The current that raises contact temperature to its limit at room temperature.
  • Nominal Single Contact Current Load: The current capacity for individual contacts.
  • Operating Temperature for ODU AMC® High-Density: The permissible temperature range for operation.
  • PCB: A carrier for electronic components, facilitating mechanical mounting and electrical connection.
  • PCB Termination: Conductive connection in through-hole assembly.
  • Rated Voltage: Manufacturer-specified voltage for connectors.
  • Reduction Factor: Adjusts for higher heating rates in connectors with more than five contacts.
  • Solder Connection: Uses molten metal to attach metallic materials.
  • Termination Cross-Section: Specifies cross-sections for conductor structures.
  • Termination Technologies: Methods for connecting leads to electro-mechanical elements.
  • Test Voltage: Voltage a connector can withstand without breakdown.
  • Tightness ISO 20653:2013: Refers to protection types.
  • Uppermost Limit Temperature: Maximum operational temperature for a connector.
  • Wire: Solid conductors with insulator sleeves and/or shielding.
General Notes
  • Connectors are designed without breaking capacity unless specified.
  • Rated voltage specifications must be adhered to.
  • Precautionary measures are necessary to prevent contact with live conductors.
  • ODU reserves the right to make changes without prior notice.
  • All dimensions are in mm, and figures are illustrative.
  • Publication is available for download from the ODU website.
See more

Catalog excerpts

ODU AMC® HIGH-DENSITY-2

• Tactical radios and accessories • Ruggedized computers and tablets • Power supply • Unmanned systems • Optical devices • Software defined radios • Defence and security systems High contact-density connector High-speed data transfer capability, including: Rugged, robust housing with non-reflective surface plating Submersible, watertight protection classes IP6K8 / IP6K9K RoHS compliant Up to 5,000 mating cycles durability Break-Away for maximum safety Mechanical coding with color-coded visual indicator Contacts for solder cup and PCB termination DATA TRANSMISSION PROTOCOLS All shown connectors...

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ODU AMC® HIGH-DENSITY-3

For assembly instructions please refer to our website: www.odu-connectors.com/d

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ODU AMC® HIGH-DENSITY-4

Size 00 ∅ 10 mm up to 7 contacts Size 0 ∅ 13.2 mm up to 16 contacts ODU AMC® HIGH-DENSITY Table of contents

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ODU AMC® HIGH-DENSITY-5

PRODUCT DESCRIPTION

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ODU AMC® HIGH-DENSITY-6

PRODUCT INFORMATION ODU AMC® High-Density is a rugged, ultra-miniature connector solution for extreme environments. Available in connector diameters as small as 7 mm, the ODU AMC® High-Density connector line proves that premium quality can also come in small packages. In additional to compact signal options, the product line includes versions for “Power” (up to 15 A) and “Data Transfer” (USB® 3.2 Gen 1x1, 5 A power) in compact, high-density configurations. The ODU AMC® High-Density connector offers an impressively long service life of more than 5,000 mating cycles, even under challenging conditions....

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ODU AMC® HIGH-DENSITY-7

PRODUCT INFORMATION BREAK-AWAY WITH SCREW-LOCK PRODUCT INFORMATION International protection class A1 High-Speed inserts No. of possible mechanical and optical codings ODU AMC® HIGH-DENSITY CONNECTORS – LOCKING STYLE OPTIONS ¹ International protection class in mated condition

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ODU AMC® HIGH-DENSITY-8

PRODUCT INFORMATION ODU AMC® HIGH-DENSITY LOCKING MECHANISMS ODU offers you high-quality connectors and comprehensive service for the complete assembly. From connectors to submersible overmolded cable assemblies, we provide the complete system as an one-stop solution. BREAK-AWAY FUNCTION The break-away function allows connectors to be mated and unmated quickly and reliably. During the mating process, a locking ring inside the receptacle engages corresponding grooves on the plug. Once established, the connection will be maintained as long as axial tension on the plug is less than the release limit...

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ODU AMC® HIGH-DENSITY-9

PRODUCT INFORMATION RECEPTACLE IN-LINE RECEPTACLE BREAK-AWAY FUNCTION Style A1 (Page 20) PRODUCT INFORMATION CONNECTOR VARIATIONS SCREW-LOCK FUNCTION

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ODU AMC® HIGH-DENSITY-10

ODU AMC® HIGH-DENSITY Table of contents

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ODU AMC® HIGH-DENSITY-11

CONFIGURATION GUIDELINE Correct configuring – step by step

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ODU AMC® HIGH-DENSITY-12

The perfect product for you in just a few steps. These step-by-step instructions shows you how to configure your own individual product with the ODU part number key based on a sample configuration. Plug in style 1 / size 0 / series W / coding A / connector housing ruthenium over brass / insulator PEEK / 16 contacts / solder pin / contact diameter 0.3 / termination cross section AWG 28 / STEP 1: SERIES (SEE POSITION 4) STEP 2: STYLE (SEE POSITIONS 1 AND 2 ) <- STEP 4: CODING (SEE POSITION 5) <- CODING A = LIGHT BROWN Mechanical coding Color coding Color Mechanical coding Color coding Color

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ODU AMC® HIGH-DENSITY-13

STEP 5: PLATING & HOUSING MATERIAL (SEE POSITION 6) STEP 6: INSULATOR MATERIAL (SEE POSITION 8) STEP 7: CONTACT INSERT (SEE POSITIONS 9 AND 10) STEP 8: SEE CONTACT CONFIGURATIONS FROM P. 30 RUTHENIUM OVER BRASS <- <- PEEK SOLDER (PIN / SOCKET) - CONTACT DIAMETER 0.3 MM AWG 28 nzs CONFIGURATION Table of contents

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ODU AMC® HIGH-DENSITY-14

This shows you how ODU's part number key is composed. In the first part of the configuration, select the connector plug housing (such as style and size) of the connector. In the middle part of the part number key, you configure the contact insert and then the cable entry. Connector plug housing Contact insert

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ODU AMC® HIGH-DENSITY-15

MORE THAN A CONNECTION Contacts, connectors and cable assembly system solutions meeting the most demanding technical market requirements – ODU’s connector solutions and value-added services are characterized by their exclusive focus on meeting the customer’s requirements. Use the intelligent part number and keyword search of the ODU Product Finder at: www.odu-productfinder.com to obtain information about the ODU product portfolio. • Precise implementation of application-specific requirements regarding design, functionality, cost and exclusivity In the detailed product presentation you will find...

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ODU AMC® HIGH-DENSITY-16

ODU AMC® HIGH-DENSITY Table of contents

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ODU AMC® HIGH-DENSITY-17

ODU AMC® HIGH-DENSITY SERIES

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ODU AMC® HIGH-DENSITY-18

SUMMARY ODU AMC® HIGH-DENSITY The ODU AMC® High-Density is coded by pin and groove. These highly robust miniature connector series can be configured in many different ways: a variety of sizes, termination types and contact inserts are available. • Coding over pin and groove • 2 - 27 contacts / mixed inserts • Up to 3 sizes and 2 termination types • International protection class up to IP68 / IP69 • Contacts for solder and PCB termination IN-LINE RECEPTACLE PANEL MOUNT RECEPTACLES For assembly instructions please refer to our website: www.odu-connectors.com/downloads

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ODU AMC® HIGH-DENSITY-19

BREAK-AWAY PLUG WITH SCREW-LOCK IN-LINE RECEPTACLE WITH SCREW-LOCK PANEL MOUNT RECEPTACLES WITH SCREW-LOCK P. 26 / P. 27

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ODU AMC® HIGH-DENSITY-20

BREAK-AWAY PLUG STYLE 1 Size TECHNICAL DATA • IP68 in relation to end device • Contact configuration see page 30 • Cable assembly information see ODU instruction: 010.650.001.000.001

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ODU AMC® HIGH-DENSITY-21

IN-LINE RECEPTACLE STYLE 1 TECHNICAL DATA • Contact configuration see page 30 • Cable assembly information see ODU instruction 010.650.001.000.002

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ODU AMC® HIGH-DENSITY-22

PANEL MOUNT RECEPTACLE STYLE K

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ODU AMC® HIGH-DENSITY-23

PANEL MOUNT RECEPTACLE STYLE 6 TECHNICAL DATA • IP68 in relation to end device, also in unmated condition • Contact configuration see page 30 • Cable assembly information see ODU instruction: 010.650.001.000.006 in the download section

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ODU AMC® HIGH-DENSITY-24

TECHNICAL DATA • IP68 in relation to end device • Contact configuration see page 30 • Cable assembly information see ODU instruction: 010.650.001.000.011

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.