CATHETER MANUFACTURING TURNKEY SOLUTIONS INNOVATION PROCESS EXCELLENCE TIP FORMING BONDING FLARING

We are innovators in pursuit of excellence, delivering turnkey catheter forming solutions for catheter manufacturers worldwide. Innovative excellence is the driving force behind the ONEX RF brand. We partner with clients and help them with catheter forming and bonding applications. That being said, ONEX RF is a group of higly qualified and competent engineers who act as an extension to the clients' R&D, process development and manufacturing groups. ONEX RF specializes in plastic forming and bonding processes using high frequency plastic melting and induction heating technologies. ONEX RF is a...

ONEX RF - Your Catheter Manufacturing Partner of ChoiceHighly Qualified Team: • Mechanical Design Engineers • Control Systems Engineers • Precision Tool & Mold Makers • Process Development Engineers • Machine Builders "Quality is found there, where individuals with a disciplined mindset know how to apply and tailor a given technology to produce products with consistency and near zero defects. It is essential that the applied technology is built with self-checking features to confirm the essence of fail-safe manufacturing practices." Onik Bogosyan Dedication to Quality: ONEX RF systems utilize...

DESIGN FLEXIBILITYONEX RF EXPERTISECatheter Tip Forming & Bonding System Overview x Tube Clamp Coil and Mold Cassette Air Slide with Stroke Adjustment and Position Feedback Mold Induction Heating Cassette The Flex-Cassette design lets the customer reuse the same cassette for other catheter manufacturing applications. Just change the coil and mold combination and you're ready to form your ideal catheter. +1.626.358.6639 "Quality begins on the inside... then works its way out"- Bob Moawad ONEX RF is well versed in many catheter forming & bonding applications. We have all the internal resources...

CATHETER TIP FORMING SYSTEM CTF-807-LX1 SPECIFICATIONS The CTF - 807 model is designed to form the distal and proximal ends of catheter tubes using metallic or non-metallic molds. • Closed-Loop Process Control with temperature (thermocouple) sensor feedback. • Tuned molds to produce ideal catheters • Password protected screens • Critical parameters saved in "Easy-Tap" recipes • Recipe backup feature • Minimal footprint • Waterless operation Equipment Specifications Catheter Sizes Forming Method Process Control Mold Materials Mold Cooling Induction Coil Cooling Utilities Shipping Weight Certification...

SOFT TIP BONDING & FORMING SYSTEM STB-807-LX1 SPECIFICATIONS x The STB - 807 model is designed for bonding catheter shafts with softer materials and forming the tips using external heated molds and support mandrels. V Bond Soft Tips to Shafts V Bond and Form the Tips Benefits: • Closed-Loop Process Control with temperature (thermocouple) sensor feedback. • R&D Use Mode allows the user to quick test materials by operating the system without a thermocouple, using only Time and Power. • Coil can be adjusted to control the heat zone on the mold. • Precise slide stroke adjustment with position sensor....

MICRO-CATHETER TIP FORMING SYSTEM MTF-807-LX1 SPECIFICATIONS x The MTF - 807 model is designed to form micro-catheter tips with precise process control. Applications:• External Metallic Mold V Round Tips Insight Information: The micro-tipper is comprised of 3 modules: • I/O Distribution Base Module • RF Heat Station Module • Tube Clamp and Slide Station Module It is a turnkey solution ready to be integrated with automated applications - using only the RF heat station with the mating connectors. • Mold Temperature • Forming Pressure • Slide Position • Heat Zone Achieving Consistent Results: •...

2-UP CATHETER TIP FORMING SYSTEM The CTF - 807-LX2 model is designed for forming two catheters simultaneously with precise process controls. Increased Production Small Footprint Perfect Consistency Application Configurations: MODEL: CTF-807-LX2 Process Consistency: ONEX RF 2-up catheter tipper uses individual RF generators for each cavity mold. Each mold is heated by a seperate induction coil. The mold temperature is monitored individually using thermocouples welded to the mold and is controlled by ONEX RF’s closed loop process control. • External Metallic Mold √ Straight-Tapered Tips √ Rounded...

BUTT JOINT WELD SYSTEM The BJW - 807-V1 model is designed to bond two shafts of guide wire using intermediate material. The process can be achieved by ID heating or FEP shrink tube heating. The BJW system is equipped with a Vision Camera to properly position the tubes outside of the heat zone. The process will automatically insert the two tubes into the heated section and bond them together. • Internal Mandrel or External Mold √ Butt-Weld Joint √ Over-Under Joint Equipment Specifications: ID Heating: Uses an RF coil to heat the mandrel inside the shaft, which transfers enough heat to bond the...

The TF - 803 model was designed for basic catheter tip forming applications using a 2 or 4 cavity mold heating induction coil. C Applications: • External Metallic Mold √ Bullet Nose √ Rounded Tips √ Soft Tips √ Rounded Edges Equipment Specifications: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/32 ANGULAR: MACH 30' BEND TWO PLACE DECIMAL 0.01 THREE PLACE DECIMAL 0.003 FOUR PLACE DECIMAL 0.0005 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ONEX RF. ANY REPRODUCTION IN PART Material OR AS A WHOLE WITHOUT THE WRITTEN Treatment PERMISSION OF ONEX RF IS PROHIBITED. Drafted...

AUTOMATED CATHETER TIPPING MODULAR SOLUTIONS I in ATF - Galaxy Line Modular Catheter Assembly Automation The ATF-Galaxy Line is a custom automated machine. ONEX RF Automation is ready to design the perfect system that meets your catheter assembly automation requirements. Achieve 600-1200 parts per hour at 90-95% OEE. Contact ONEX RF for your next automated catheter manufacturing project. Tube Feed Cutting Rotary Tip Forming Robotic Tube Transfer Linear Tube Indexing Hole Punching or Skiving Pad or Digital Printing Connector Assembly Vision Inspection