1. Catalogs
  2. Optel Vision
  3. ds_ss_associationstation_rev2021-01_en_mkt_6844

ds_ss_associationstation_rev2021-01_en_mkt_6844

ds_ss_associationstation_rev2021-01_en_mkt_6844

ds_ss_associationstation_rev2021-01_en_mkt_6844

Product catalog summary
Overview: The document describes the Association Station, a system designed to verify serial numbers and facilitate the aggregation of serialized bottles into secondary packages, enhancing tracking and compliance with labeling regulations. It integrates with OPTEL’s TrackSafe™ and LineMaster™ systems for real-time verification and reporting.
Key Features:
  • 360° reading of EPC (Electronic Product Code).
  • Detection of label/leaflet presence and placement.
  • Continuous inkjet printing of tracking codes.
  • Ejection with confirmation.
  • Operational speed of up to 300 bottles per minute.
Benefits:
  • Fast and risk-free association process.
  • Toolless adjustments for ease of use.
  • Turnkey installation for quick setup.
Specifications:
  • Handles bottle diameters from 22 to 75 mm (standard) and up to 114 mm (large).
  • Field of view and decoding capabilities for 1D and 2D barcodes.
  • Power requirements: 120-240 VAC, 50/60 Hz; Compressed air: 6 bar (90 psi).
Performance:
  • Linear speed ranges from 4.5 m/min to 35 m/min.
  • Production rate of up to 300 bottles per minute.
  • Tracking code position on top of the bottle.
Process Overview: The tracking process ensures product traceability throughout the production line, preventing defective products from advancing. The system includes infeed control, tracking code presence verification, printing, inspection, verification, association, and ejection stages.
Options and Accessories:
  • Stand-Alone PharmaProof™ System with various features like LED indicators and barcode analyzers.
  • UV Tracking Code Printing with Domino AX350i printer and inspection cameras.
  • Spacing wheel and conveyor options for bottle handling.
Ordering Information: The standard solution configuration is a predesigned hardware and software package. Custom solutions are available upon request. Preliminary lead time is 12-16 weeks, and additional information such as bottle/label samples and user requirements specifications are needed for a quote.
See more

Catalog excerpts

ds_ss_associationstation_rev2021-01_en_mkt_6844-1

ASSOCIATION STATION PREPARE YOUR SERIALIZED BOTTLES FOR AGGREGATION TO FACILITATE TRACKING The Association Station handles the verification of serial numbers and facilitates bottle aggregation into secondary packages without affecting the production flow. This station allows various inspections such as presence and placement verification of labels and leaflets. It is specially designed to increase your quality and compliance with labeling regulations while improving your line efficiency by creating a leaner operation. To facilitate the tracking of a bottle going into a secondary package such as a bundle or case, this solution is built to print and inspect a temporary unique identifier (tracking code) on the bottle cap using UV ink, or to inspect a tracking code on a topsert. It has a unique 2D-reading technology that supports various sizes and product shapes. As part of OPTEL’s TrackSafe™ product family, the Association Station connects in real time with OPTEL’s LineMaster™ to verify and report serial numbers. medical devices KEY FEATURES • 360˚ reading of EPC • Label/leaflet presence and placement detection • Tracking code printed by continuous inkjet • Ejection with confirmation • Speed of up to 300 bottles/minute BENEFITS • Fast association without risk • Toolless adjustments • Turnkey instal

 Open the catalog to page 1
ds_ss_associationstation_rev2021-01_en_mkt_6844-2

ASSOCIATION STATION Linear Speed From 4.5 m/min to 35 m/min Production Rate Tracking Code Position Printer Model Domino Ax350i (UV option only) [15.7 in] 399 mm [15.7 in] 399 mm Bottle Diameter Decoding Capability Data Matrix Module Size* Barcode Line Width Barcode Orientation FRONT VIEW UTILITIES Power Requirements * The overall Data Matrix size varies depending on the exact size of the bottle. Min: [3.0 in] 75 mm Max: [9.4 in] 240 mm Min: [3.0 in] 75 mm Max: [9.4 in] 240 mm © 2021 by OPTEL GROUP. All rights reserved.

 Open the catalog to page 2
ds_ss_associationstation_rev2021-01_en_mkt_6844-3

ASSOCIATION STATION TRACKING PROCESS OVERVIEW Tracking is used to ensure products can be located at any time on the production line to prevent defective products from reaching the next step of the production process. The illustration below depicts the Association Station and other usual peripherals used within a typical tracking process. INSPECTION, VERIFICATION AND ASSOCIATION The bottle flow is controlled to ensure proper spacing to the Association Station. TRACKING CODE PRESENCE VERIFICATION* A camera verifies if a tracking code is already present on the bottle cap by comparing the acquired...

 Open the catalog to page 3
ds_ss_associationstation_rev2021-01_en_mkt_6844-4

ASSOCIATION STATION ASSOCIATION STATION SSS001 – STANDARD SOLUTION SPECIFICATIONS ORDERING INFORMATION – STANDARD SOLUTION CONFIGURATION • Prepare your serialized bottles for aggregation to facilitate tracking • Tracking managed by OPTEL • Quad-camera station for inspection, verification and association on preprinted topserts • Small bottle diameter (22 to 75 mm) • Serialization-ready • Encoder with mounting kit • Pneumatic ejector with mounting brackets • Ejection bin with ejection confirmation sensor • “Good product“ confirmation sensor • Backup sensors Encompassing all of OPTEL’s expertise...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.