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Contamination Management Solutions

Contamination Management Solutions
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Contamination Management Solutions

Product catalog summary
Overview
Pfeiffer Vacuum offers solutions for managing airborne molecular contamination and particle contamination monitoring, particularly in industries such as microelectronics, optics, display manufacturing, photovoltaics, and pharmaceuticals. Their products aim to enhance yield, improve quality, and provide manufacturing flexibility.

Contamination Challenges
Contamination from particles or molecules can affect devices during manufacturing or storage. Pfeiffer Vacuum's expertise in contamination management spans over a decade, providing innovative solutions.

Key Solutions
  • APA 302 / APA 302 LF: This patented solution monitors and tracks airborne molecular contamination (AMC) in production environments. It offers real-time measurement and high sensitivity, with options for further analysis using the LabInFab feature.
  • APR 4300: A patented solution for removing AMC from wafers and FOUPs during queue times, enhancing yield by up to 7%.
  • ADPC 302: A dry particle counter for monitoring particle contamination inside transportation carriers, improving quality control in wafer production processes.

Customer Benefits
  • Collaborative, customer-oriented solutions.
  • Highly skilled team with global experience.
  • Innovative, high-performance equipment.
  • Comprehensive support from R&D to production.

Technical Specifications
  • APA 302 Performance: Detects various contaminants with high sensitivity and quick response time.
  • APR 4300 Process: Utilizes vacuum and N2 purge processes for effective contamination removal.
  • ADPC 302 Features: Automated particle monitoring with compliance to SEMI & SECS/GEM standards.

Contact Information
Pfeiffer Vacuum GmbH, Germany. For inquiries, contact via phone or email provided in the document.
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Catalog excerpts

Contamination Management Solutions-1

CONTAMINATION MANAGEMENT SOLUTIONS Perfect solutions for airborne molecular contamination management and particle contamination monitoring

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Contamination Management Solutions-2

CONTAMINATION MANAGEMENT SOLUTIONS Perfect solutions for airborne molecular contamination management and particle contamination monitoring Contamination challenges Contamination such as particles or molecules can impact devices with or without packaging during the manufacturing or storage operations. With more than 10 years of experience in contamination management, Pfeiffer Vacuum provides innovative monitoring and containment solutions that are used notably in the following fields of application: ■■ Microelectronics ■■ Optics ■■ Display manufacturing ■■ Photovoltaics ■■ Pharmaceutical Industry...

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Contamination Management Solutions-4

Pod Analyzer In-line FOUP monitoring and airborne molecular contamination tracking Sub-ppbv levels of contamination such as acids can degrade process performance and decrease product yield. Fab airborne molecular contamination (AMC) requirements have been defined, but AMC at the equipment and FOUP level needs to be understood and defined as stated by the ITRS1). APA 302 is a unique patented solution to monitor and track in-FOUP AMC in a production environment with or without wafers. LabInFab option To go further in molecule identification, the APA 302 LF (LabInFab) option enables the fab operator...

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Contamination Management Solutions-5

Response time within 2 min > 80 % > 90 % > 85 % > 90 % > 90 % > 70 %2) 1) Based on IMS technology, includes Ni63 source (< 10mCi) Other options available: please contact us 2) Measured with 500 ppbv of wet HF vapor Total acids1) SO2 H2O Total volatile organics HF < 0.2 ppbv < 0.2 ppbv < 0.5 ppbv 5 % < 25 ppbv < 0.5 ppbv Dimensions LF option performances: safe molecular contamination sampling with impinger and tenax tube (see also next page) Dimensions in mm PFEIFFER^VMCUUM

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Contamination Management Solutions-6

Pod Analyzer with LabInFab option In-line FOUP monitoring and airborne molecular contamination tracking FOUP measurement with standard recipe FOUP sampling with LF (LabInFab) recipe

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Contamination Management Solutions-7

Number of traps per FOUP 4 (standard) Sampling flow per trap Up to 1500 sccm Ease of use & sampling reliability Automatic leak test Custom recipe (duration, line purge, flow selection, etc…) LabInFab configurations VOC trapped by Tenax tubes

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Contamination Management Solutions-8

Moisture and airborne molecular contamination (AMC) such as evaporated fluorine are released in the FOUPs slot-to-slot space during queue times. These elements can generate crystal growth or other defects on patterned wafers which leads to yield loss and performance degradation. APR 4300 is the unique patented solution to remove AMC from wafers and FOUP during queue time. Customer benefits ■ Flexible configuration ■ SEMI S2 compliance ■ 4 FOUPs/cycle ■ Yield enhancement up to 7 %

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Contamination Management Solutions-9

Process description Pressure (mbar) Vacuum purge duration Conditioning to working pressure (~ 5 min) Vacuum purge process: P < 0.1 mbar N2 purge to atmospheric pressure

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Contamination Management Solutions-10

Dry Particle Counter Unique particle monitoring inside FOUPs and FOSBs The new ADPC 302 is the unique dry system for monitoring particle contamination inside transportation carriers. The fully automated process localizes and counts particles on the inner surfaces of FOUPs or FOSBs, including the doors. With cycle times of only 7 minutes the ADPC 302 is the ideal in-line system to considerably improve the quality control of wafer production processes. Customer benefits Particle detection from 0.1 to 5 μm (other options available) Fully automated monitoring of carriers (shell and door) Throughput...

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Contamination Management Solutions-11

Carrier characterization Threshold A 100 PROD Threshold B 10 CLEAN 1 *Thresholds are set up according to customers needs Cleaning strategy optimization Carrier cleaner Carrier cleaner Cleaning quality check

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Contamination Management Solutions-12

VACUUM SOLUTIONS FROM A SINGLE SOURCE Pfeiffer Vacuum stands for innovative and custom vacuum solutions worldwide, technological perfection, competent advice and reliable service. COMPLETE RANGE OF PRODUCTS From a single component to complex systems: We are the only supplier of vacuum technology that provides a complete product portfolio. COMPETENCE IN THEORY AND PRACTICE Are you looking for a perfect vacuum solution? Please contact us: Pfeiffer Vacuum GmbH Headquarters · Germany T +49 6441 802-0 [email protected] All data subject to change without prior notice. PA 0071 PEN (July 2016/5)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.