
General Product Manual Medical Package System Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Description The Powerex medical system package is designed to provide medical breathing air for hospital and medical institutes. This system meets NFPA 99 requirements for Level 1 breathing air. Powerex medical tank mount compressors are designed to be the air compressor and air receiver component of a medical breathing air system for hospitals and medical institutes. When used in conjunction with properly sized dryers that meet dew point and flow specifications, along with an appropriate filter and monitor package, the system can comply with requirements in NFPA 99 for Category 1 applications. Safety Guidelines Specications Performance Specications This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols. Grease-lled Bearing Operating Voltages Compression Cycle Oilless Piston Reciprocating Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Notice indicates important information, that if not followed, may cause damage to equipment. Motor Overload Protection Motor protector with adjustable overload Overpressure Protection ASME Safety Valve Factory Set and Sealed NOTE: Information that requires special attention. Meets Requirements of this Ordinance Unpacking Immediately upon receipt of the oilless compressor, inspect for any damage which may have occurred during shipment. The compressor nameplate should be checked to verify the correct model and voltage as ordered. Do not operate unit if damaged during shipping, handling or use. Damage could result in bursting and cause injury or property damage. GENERAL SAFETY Since the air compressor and other components (material pump, filters, lubricators, hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be observed at all times: 1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment. 2. Follow all local electrical and safety codes as well as the United States National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA). 3. Only persons well acquainted with these rules of safe operation should be allowed to use the equipment. 4. Keep visitors away and NEVER allow children in the work area. MANUAL General Safety Information CALIFORNIA PROPOSITION 65 This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. Powerex • 150 Production Drive • Harrison, OH 45030 • USA 1-888-769-7979 • www.powerexinc.com
Open the catalog to page 1Medical Package Systems 7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using. 8. Check all fasteners at frequent intervals for proper tightness. General Safety Information (Continued) 5. Wear safety glasses and use hearing protection when operating the unit. 6. Do not stand on or use the unit as a handhold. Performance Specications - Table 1 MEDICAL PACKAGE DUPLEX - MODEL MPD SCFM Model Dimension (inches) Gallon Tank NOTE: For system electrical information (including...
Open the catalog to page 2Medical Package Systems AIR COOLED AFTERCOOLER Beltguard aftercoolers are sized to provide an approach of 20°F. Constructed of copper tubing and metal headers for a rugged construction. General Safety Information (Continued) Electrical equipment and controls can cause electrical arcs that will ignite a ammable gas or vapor. Never operate or repair in or near a ammable gas or vapor. Never store ammable liquids or gases in the vicinity of the compressor. DEW POINT MONITOR The Powerex dew point monitor provides indication of dew point temperature. It’s microprocessor controlled with alarm and self-calibration...
Open the catalog to page 3Medical Package Systems Assembling Modular Medical System Installation (Continued) MODULAR PLACEMENT 1. Unpack each module and discard all wood shipping materials. 2. Locate frame assembly fasteners provided in parts pack [includes: fasteners, filter(s), isolation pads and inlet flex line]. 3. Place modules at location designated (see drawings provided with unit for proper arrangment of modules). Provide sufficient clearance around unit for servicing (see minimum clearance section). 4. Install frame assembly fasteners to each frame joining the frames together. 5. Lift corners of each frame assembly...
Open the catalog to page 4Medical Package Systems 5. Ensure water lines are properly installed to water-cooled aftercoolers. Turn on water. IMPORTANT: This is not a standard option. Check to see if water-cooled aftercoolers were provided. 6. Compressor unit isolation valves are preset at the factory in the open position except for tank by-pass which must remain closed during normal operation. 7. Dryer and filter isolation valves: Valves should be open to one dryer and one filter bank. 8. Close the valve leading to the Medical Air System from receiver on the compressor unit. a. With all the compressor HOA switches in the...
Open the catalog to page 5Medical Package Systems DUPLEX MEDICAL UNIT - REFRIGERATED 6
Open the catalog to page 6Medical Package Systems QUAD MEDICAL UNIT - STANDARD PANEL REFRIGERATED DRYERS 7
Open the catalog to page 7Medical Package Systems QUAD MEDICAL UNIT - PBMI PANEL DESICCANT DRYERS 8
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