Medical Package System

Product catalog summary

Overview
The Powerex Medical Package System is engineered to deliver medical breathing air for hospitals, adhering to NFPA 99 standards for Level 1 breathing air. It comprises tank mount compressors, dryers, filters, and monitors to ensure compliance with Category 1 applications.

Safety Guidelines
The manual underscores the importance of safety to prevent injuries and equipment damage. Key safety symbols include:

Danger: Imminent hazards that will result in death or serious injury.
Warning: Potential hazards that could result in death or serious injury.
Caution: Situations that may cause minor or moderate injury.
Notice: Important information to prevent equipment damage.

Users should inspect the compressor for shipping damage and adhere to all safety precautions during operation.

Specifications
The system operates on 3-phase voltages (208/230/460 Volts, 60 Hz) and features oilless piston reciprocating compressors with motor overload protection and ASME safety valves. Outlet air connections vary by model, with detailed specifications provided in tables.

General Safety Information
Users must comply with local electrical and safety codes, including NEC and OSHA standards. Safety measures include wearing protective gear, regular equipment inspections, and ensuring proper ventilation and clearance around the unit.

Performance Specifications
Tables detail performance specifications for various models, including horsepower, phase, SCFM, RPM, voltage, and tank dimensions. Models are available in duplex, triplex, and quadplex configurations.

Installation
Installation must comply with NFPA99 Code Compliance for Medical Gas Breathing Air. Key considerations include:

Location: A clean, well-lit, ventilated area free of dust, toxic gases, and excessive moisture.
Ventilation: Requires exhaust fans and clearance around the unit.
Wiring: Must be performed by a qualified electrician.
Piping: Proper alignment and support to avoid stress and vibration.

Glossary of Terms
Definitions for key components such as oilless compressors, receiver tanks, control panels, air dryers, and medical filter systems are provided to aid understanding.

Maintenance and Operation
Regular maintenance includes daily tank draining, rust and corrosion inspections, and ensuring safety valves are operational. Detailed instructions for assembling modular systems and connecting piping are provided.

Installation and Connection Procedures
1. Install inlet drip legs to prevent moisture from entering compressor system intake filters.
2. Connect outlet source from filter package to outlet source piping following NFPA 99 for Medical Gas.
3. Electrical connections should comply with NEC and local codes, performed by a qualified electrician.
4. Connect wiring from motor junction boxes to control panel, temperature switches, unloader solenoid, CO Monitor, and Dew Point Monitor.
5. Refrigerated dryers require a separate power supply; check voltage and current rating.
6. Secure unit ground to earth ground.

Operation and Start-Up
1. Verify all safety warnings and instructions are understood.
2. Ensure all pressure connections are tight and safety relief valves are installed.
3. Confirm proper size of fuses and circuit breakers.
4. Follow start-up procedures, ensuring all systems are operational and free from leaks or excessive noise.

Maintenance Schedule
1. Regular inspection and replacement of components such as air filters, cooling fans, and compressor fins.
2. Maintenance intervals vary from daily to every 20,000 hours, depending on the component.
3. Adjust V-belt tension as needed.

Troubleshooting
1. Common issues include power failures, pressure maintenance problems, excessive noise, and high temperature shutdowns.
2. Solutions involve checking and replacing fuses, adjusting drive belts, cleaning filters, and ensuring proper ventilation.

Parts List
1. Detailed list of parts for compressors, dryers, and filters, including part numbers and quantities.
2. Consult factory for specific parts and availability.

Warranty Information
1. Powerex provides a warranty against defects in material and workmanship for 18 months from shipment or 12 months from startup.
2. Premium warranty options are available for extended coverage.
3. Warranty claims must be submitted in writing and follow procedures outlined by Powerex.

Warranty Coverage
Powerex provides a warranty for its products covering defects for a specified period. The warranty includes full liability for repair or replacement costs, including 'in and out' charges, provided the products are located in the US or Canada and are accessible for service. The warranty periods vary based on the product type and installation conditions.

Additional Warranty Periods
Powerex offers extended warranty periods for specific components such as Compressor Air-End and Vacuum Pumps, with coverage up to 42 months or 10,000 hours of use. Replacement parts have varying warranty durations depending on whether they are installed on Powerex-manufactured systems or others.

Exclusions and Limitations
The warranty does not cover products not installed or maintained according to Powerex's specifications, those modified without approval, or those operated beyond rated capacities. It also excludes defects from corrosion, wear and tear, abnormal conditions, and OEM components with their own warranties.

Limitation of Liability
Powerex limits its liability to the purchase price paid and excludes liability for incidental, consequential, or indirect damages.

Product Suitability and Claims
Powerex advises reviewing product applications and compliance with local codes before purchase. Non-warranty claims must be filed within six months of the invoice date. Powerex is not liable for delays or failures due to uncontrollable events, and discrepancies or damages during transit are the carrier's responsibility.

Catalog excerpts

General Product Manual Medical Package System Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Description The Powerex medical system package is designed to provide medical breathing air for hospital and medical institutes. This system meets NFPA 99 requirements for Level 1 breathing air. Powerex medical tank mount compressors are designed to be the air compressor and air receiver component of a medical breathing air system for hospitals and medical institutes. When used in conjunction with properly sized dryers that meet dew point and flow specifications, along with an appropriate filter and monitor package, the system can comply with requirements in NFPA 99 for Category 1 applications. Safety Guidelines Specications Performance Specications This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols. Grease-lled Bearing Operating Voltages Compression Cycle Oilless Piston Reciprocating Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. Notice indicates important information, that if not followed, may cause damage to equipment. Motor Overload Protection Motor protector with adjustable overload Overpressure Protection ASME Safety Valve Factory Set and Sealed NOTE: Information that requires special attention. Meets Requirements of this Ordinance Unpacking Immediately upon receipt of the oilless compressor, inspect for any damage which may have occurred during shipment. The compressor nameplate should be checked to verify the correct model and voltage as ordered. Do not operate unit if damaged during shipping, handling or use. Damage could result in bursting and cause injury or property damage. GENERAL SAFETY Since the air compressor and other components (material pump, filters, lubricators, hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be observed at all times: 1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment. 2. Follow all local electrical and safety codes as well as the United States National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA). 3. Only persons well acquainted with these rules of safe operation should be allowed to use the equipment. 4. Keep visitors away and NEVER allow children in the work area. MANUAL General Safety Information CALIFORNIA PROPOSITION 65 This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. Powerex • 150 Production Drive • Harrison, OH 45030 • USA 1-888-769-7979 • www.powerexinc.com

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Medical Package Systems 7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using. 8. Check all fasteners at frequent intervals for proper tightness. General Safety Information (Continued) 5. Wear safety glasses and use hearing protection when operating the unit. 6. Do not stand on or use the unit as a handhold. Performance Specications - Table 1 MEDICAL PACKAGE DUPLEX - MODEL MPD SCFM Model Dimension (inches) Gallon Tank NOTE: For system electrical information (including...

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Medical Package Systems AIR COOLED AFTERCOOLER Beltguard aftercoolers are sized to provide an approach of 20°F. Constructed of copper tubing and metal headers for a rugged construction. General Safety Information (Continued) Electrical equipment and controls can cause electrical arcs that will ignite a ammable gas or vapor. Never operate or repair in or near a ammable gas or vapor. Never store ammable liquids or gases in the vicinity of the compressor. DEW POINT MONITOR The Powerex dew point monitor provides indication of dew point temperature. It’s microprocessor controlled with alarm and self-calibration...

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Medical Package Systems Assembling Modular Medical System Installation (Continued) MODULAR PLACEMENT 1. Unpack each module and discard all wood shipping materials. 2. Locate frame assembly fasteners provided in parts pack [includes: fasteners, filter(s), isolation pads and inlet flex line]. 3. Place modules at location designated (see drawings provided with unit for proper arrangment of modules). Provide sufficient clearance around unit for servicing (see minimum clearance section). 4. Install frame assembly fasteners to each frame joining the frames together. 5. Lift corners of each frame assembly...

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Medical Package Systems 5. Ensure water lines are properly installed to water-cooled aftercoolers. Turn on water. IMPORTANT: This is not a standard option. Check to see if water-cooled aftercoolers were provided. 6. Compressor unit isolation valves are preset at the factory in the open position except for tank by-pass which must remain closed during normal operation. 7. Dryer and filter isolation valves: Valves should be open to one dryer and one filter bank. 8. Close the valve leading to the Medical Air System from receiver on the compressor unit. a. With all the compressor HOA switches in the...

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