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Checkweigher

Checkweigher
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Checkweigher

Product catalog summary
Overview of RADWAG Checkweighers
RADWAG checkweighers are designed to enhance production efficiency by ensuring precise mass control and reducing material loss. They are highly accurate and suitable for industries such as pharmaceuticals and food.

Specifications and Features
  • Materials and Construction: Constructed from AISI 304 or AISI 316 stainless steel, providing IP67 protection and easy maintenance.
  • Accuracy: Offers 0.01 g accuracy with an electromagnetic module for precise weighing.
  • Throughput: Can process up to 500 items per minute with high-speed operations.
  • Modular Design: Expandable with options like metal detectors and label printers.

Compliance and Standards
  • Adheres to MID, OIML R51, HACCP, GMP, and FDA standards, ensuring quality and safety.

Control and Management Systems
  • E2R System: Provides comprehensive control process management with data protection and customization.
  • Communication Interfaces: Includes Ethernet, USB, RS 232, and supports SQL Server for data exchange.

Software and User Interface
  • Features a large touch screen with an intuitive menu for ease of use.
  • Supports various operating modes and reporting systems, including statistical and dynamic modes.

Safety and Diagnostics
  • Equipped with error logging, product flow control, and emergency power-off systems.
  • Includes sensors for product length, gap, and bin overload detection.

Applications
  • Used for weighing and controlling packaged goods, medical products, and in industries like meat processing and cheese production.

Product Variants
  • DWM Series: High accuracy for pharmaceutical applications with electromagnetic weighing.
  • DWT/HL Series: Cost-effective alternative using strain gauge transducers for lower accuracy needs.
  • DWT/RC Series: Designed for large-sized products, offering robust control and integration capabilities.

Specifications and Compliance
The document highlights the specifications for various weighing systems, emphasizing compliance with the MID directive and testing according to OIML R51. The equipment is made from AISI 304 or AISI 316 stainless steel, suitable for direct contact with food products, and can be integrated into existing production lines.

Product Features
The systems include checkweighers, tunnel metal detectors, and rotational scales for cylindrical products. They are custom-designed for specific product specifications and offer various rejection systems. The metal detection system operates in motion, eliminating the need to stop the conveyor belt.

Applications
The scales are intended for different industrial applications, including the confectionery industry and meat processing. They are designed for weighing specific products like wafers and cylindrical items such as jars and bottles. Automatic conveyor scales are used for large loads, while overhead track scales are tailored for the meat industry.

Software and Functionality
The E2R Checkweighers module is part of the E2R production management system, offering real-time monitoring, database synchronization, and advanced reporting. It supports Ethernet communication and SQL database integration, enhancing production efficiency and data security.

Validation and Support
RADWAG provides support for the validation of checkweighers and weighing systems, ensuring measurement accuracy and compliance with Good Manufacturing Practice principles. The validation process includes installation, operation, and process qualification.
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Catalog excerpts

Checkweigher-1

Checkweighers INNOVATIVE TECHNOLOGIES FOR INDUSTRY

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Checkweigher-2

Functionality POSSIBILITIES AND ADVANTAGES OF RADWAG CHECKWEIGHERS ADVANCED FUNCTIONALITY AND POSSIBILITIES FOR ENSURING MAXIMUM BENEFITS Radwag checkweighers have been designed to meet the highest demands of users. Not only do they ensure control and optimization of the production process but also minimise loss and provide significant cost reductions. The highest weighing precision and mass control Magnetoelectric weighing module · 0.01 g accuracy. · Electromagnetic module developed by Radwag. · Dedicated solutions for pharmaceutical industry. Belt conveyors Shorter operating time - greater...

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Checkweigher-3

Vast range of functions • Data control and protection. • Customisation of the control type according to user demands. • 100% control of products. • Batching processes control via feedback. • Alibi storage. • Interfaces: Ethernet, Profibus, USB, Wi-Fi. • Multilingual, intuitive menu of the device. • Multi-product. E2R system: PC software for process control management Control process management: E2R system • Option of creating multi-workstation networks. • Keeping records of data stored in scales. • Exporting data to external systems. Pressure control sensor Production safety • HACCP - food industry...

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Checkweigher-4

Communication and maintenance SOFTWARE AND COMMUNICATION INTERFACE WIDE RANGE OF CONFIGURATION OPTIONS AND USER OPTIONS TOGETHER WITH THE SIMPLICITY OF MAINTENANCE Large touch screen and intuitive, user friendly menu ensure ease of operation and quick way of completing specific tasks. Interfaces: Ethernet Communication interfaces ports of DWM scales Ethernet · Full data exchange. · Sending weighing records, databases, scales settings; real-time monitoring of scales operation. · Communication realized both: via the communication protocol and at SQL Server database level. Communication interfaces...

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Checkweigher-5

The main window of the program • Clear screen layout. • Various views of the displayed data, user-configurable. • Intuitive menu. • Process progress indicators. • Quick access to statistical data. • Report export and data export directly from the scales. The main weighing window with signalisation of the thresholds and statistics Operating modes • Various operating modes and systems of reporting: • statistical mode, • dynamic mode, • CPG control (conformable to Packaged Goods Regulation), • CPG control in accordance with custom criteria, • measurements registration. Configuration • Quick adaptation...

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Checkweigher-6

Mechanical options • Central control system. • Conveyor systems adjusted to the user needs. • Design adapted to existing production lines. • Various lengths and width of the conveyors. • Stainless steel or powder coated mild steel design. • Optional equipment: metal detectors, barcode scanners, video cameras, extra display etc. • Ingress Protection rating - IP 65/67. 12” COLOUR TOUCH SCREEN DISPLAY COMMUNICATION INTERFACES IN HERMETIC PORTS Products separation systems • Air-blast rejecter. • Pneumatic pusher. • Diverting arm. • Drop belt rejecter. • Production line stop. Communication • USB mass...

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Checkweigher-7

WARNING TOWER LIGHTS WITH SOUNDER Conformity with AISI 304 OR AISI 316 STAINLESS STEEL HOUSING Directive Tests in accordance with OIML R51 i )0 § THE MAIN CIRCUIT BREAKER ANTI-DRAUGHT SHIELD OF THE WEIGHING BELT OUT-OF-TOLERANCE PRODUCTS REJECTER (AIR BLAST) Control and safety systems • Errors logging. • Product flow control. • Line productivity meter. • Emergency power off system. • Product rejection control. • Breakdown signalisation output. • Emergency stop input. • Bin overload sensor. • Downstream conveyor product jam sensor. • Product length sensor. • Products gap sensor. • Servo motor...

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Checkweigher-8

Custom made designINTENDED FOR PHARMACEUTICAL INDUSTRYDWM DYNAMIC SCALES WITH AN ELECTROMAGNETIC WEIGHING MODULE The highest standard of manufacturing. Unprecedented weighing speed and weighing accuracy! The scales are intended to control single loads of mass up to 7,5 kg. The scales are based on an industrial computer, and they are equipped with 12" colour touch screen. Electromagnetic module provides extremely fast and accurate mass measurement. Electromagnetic Air blast rejecter Ports (Ethernet, weighing module USB, RS 232) Specification Throughput: Weighing accuracy [d]: Verification...

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Checkweigher-9

DWT/HL DYNAMIC SCALES WITH STRAIN GAUGE TRANSDUCER The scales are intended for controlling single loads of mass up to 7,5 kg. The scales are based on the industrial computer, and they are equipped with 12" colour touch screen. Load cell is a lower cost alternative of an electromagnetic system. Specification Throughput: Weighing accuracy [d]: Verification scale interval [e]: Weighing range: Weighing module: Screen: Operating system: Database system:: up to 180 items/minute 0.2 g 0.2 g max. 7500 g strain gauge 12” colour touch-screen Windows XP Embedded SQL Serwer Strain gauge Compressed Air Lockable...

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Checkweigher-10

Universal solutionsFOR WEIGHING PACKAGED PRODUCTS DWT/RC DYNAMIC SCALES INTENDED FOR LARGE-SIZED PRODUCTS The scales are intended for controlling loads of mass up to 60 kg.The scales are based on the industrial computer, and they are equipped with 12" colour touch screen. Checkweighers DWT/RC series are autonomous stations controlling mass of packages moving down the conveyor lines. Strain gauge Pneumatic Quick coupling allowing transducer rejecter easy detachment of conveyors Specification Throughput: Weighing accuracy [d]: Weighing range: Weighing module: Screen: Operating system: Database...

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Checkweigher-11

DWT/RC DYNAMIC SCALES INTENDED FOR LARGE-SIZED PRODUCTS The scales are intended for controlling loads of mass up to 60 kg, mostly packaged products. Checkweighers DWT/RC series are single conveyor scales, intended for recording the weight of transported loads through cooperation with peripheral devices. Conformity with Directive Tests in accordance with OIML R51 Specification Throughput: Weighing accuracy [d]: Weighing range: Weighing module: Screen: Operating system: Database system:: up to 100 items/minute 5g max. 60 kg strain gauge 12” or 5.7" colour touch-screen Windows CE or XP Embedded SQL...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.