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- TDS MACHINES
TDS MACHINES
TDS MACHINES
The document describes the TDS and ODF series, which are modular web processing units designed for the pharmaceutical market. These units are capable of manufacturing Transdermal Therapeutic Systems (TTS/TDS) and Oral Film Strips (ODF), respectively, with a focus on flexibility and modularity.
The TDS series is an advanced development of the MED series, specifically designed for creating multi-layered TTS/TDS products. Key features include:
- Mechanical speed of 100 m/min and production speed of 5-40 m/min.
- Web width ranging from 200-300 mm.
- Rotary and plate hot sealing capabilities of 100-1200 pcs/min.
- Format change time between 15-45 minutes.
- Multi-lane operation from 1 to 5 lanes.
- Optional features such as automatic changeover, tools extraction system, and quality control vision cameras.
- Compliance with GMP and CFR 21 Part 11 standards.
The ODF series is tailored for producing Oral Film Strips and Muccoadhesive Film Strips. It shares many features with the TDS series but includes additional capabilities for handling oral products:
- Incorporation of a slitter and rewinder station for direct processing of coated mother rolls.
- Additional metal impurity detection systems for safety.
- Printing with FDA-approved water inks.
- Similar mechanical and production speeds, web width, and sealing capabilities as the TDS series.
- Optional features include ultrasonic sealing, air-free pouching with nitrogen, and flexo printing in-line.
Both the TDS and ODF series offer advanced, flexible solutions for pharmaceutical manufacturing, with a range of optional features to enhance production efficiency and product quality.
Catalog excerpts
The TDS series is a flexible and modular web processing unit which represents a further development of the MED series and which has been especially conceived and designed with the aim of manufacturing products for the Pharmaceutical market. This series of web processing units are able to manufacture Transdermal Therapeutic Systems (TTS/TDS) composed of various layers by delaminating and laminating the different materials. Control of the different phases of the web converting is guaranteed by quality checks and in-line inspection systems such as Photocells, Sensors, sophisticated Vision Systems, etc... Printing on the TDS patch is also available through thermal transfer dedicated printers using FDA approved ribbons as is the printing of the OCV/OCR data on the pouch complete with camera control. Machine construction is according to GMP. Software compliance according to CFR 21 Part 11 is also available as are DQ/IQ/OQ , with or without execution. Mechanical Speed Production Speed Time for format change Multi lanes Axial coil adjustment Automatic change over Tools extraction system Tools working pressure from HMI Filter system and laminar flow Quality control vision camera OCV/OCR vision camera Multilayers lamination Cartooning machine Pile counting 100 m/min 5-40 m/min all you need 200-300 mm 100 -1200 pcs/min 100 -1200 pcs/min 15-45 min 1 to 5 800 mm + 25 mm opt opt opt opt opt opt 1 to 20 opt opt opt Multi product pouch with zip-lock opt Zero gap cutting and island placing opt Three rolls cutting system opt Flexo printing in-line opt Air free pouching with Nitrogen opt Centering of upper/lower pouch opt
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MODULAR WEB CONVERTING ODF MACHINES The ODF series is a flexible and modular web processing unit especially developed for the production of Oral Film Strips (ODF) or Muccoadhesive Film Strips (MBF). A flexibility which can be incorporated in the machine is the possibility of having a slitter&rewinder station installed at the beginning of the web converting process thus allowing the coated mother roll produced in the coating machine to be directly processed in the machine without the need of having a separated unit. In addition to all the inspection systems available in the TDS series, for a product...
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