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Shawpak LP

Shawpak LP
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Shawpak LP

Product catalog summary
Overview
The shawpak LP60-30 series is a linear pouch machine designed for efficient and flexible packaging solutions. Manufactured in the UK, it offers high efficiency, low maintenance, and a compact design that saves floor space. It supports both manual and automatic loading and can produce three or four side seals.

Key Features
  • Compact bespoke design with modular assemblies for quick changeovers.
  • Capability to produce medical packaging on demand, integrating supply chain control.
  • Robotic integration for improved efficiency and reduced labor.
  • Electrical panels compliant with UL 508A standards, featuring Rockwell Allen-Bradley control systems.
  • Low power consumption with a single-phase power supply.

Specifications
  • Maximum pouch size: 300mm (L) x 600mm (W).
  • Voltage: 230v, Phase: Single Phase, Cycles: 50/60hz.
  • Air Supply: 6 bar minimum, clean and dry.

Sealing Process
  • Base & Top Web Unwind: Servo motor-driven for accurate tension control.
  • Product Loading Station: Designed for flat products up to 5mm thickness.
  • Sealing Station: Ensures even pressure with Airflex form bellows and servo-driven toggle lock form head.
  • Optional Processes: Tear slitting, cross sealing, lane/edge cutting, and cross cutting.

Tooling and Integration
  • Tooling is light, easy to store, and quick to change, designed with CAD/CAM technology.
  • Integration options include robot loading and production line integration.

Service and Maintenance
  • 4 Year Total Care Plan: Preventative maintenance with annual visits and fixed budget.
  • 4 Year Calibration Plan: Annual machine and tooling calibration.

Company Background
shawpak was developed by David Shaw, CEO of Riverside Medical Packaging, and launched in 2018. The company offers a range of packaging machinery solutions and is ISO 9001:2015 certified.

Contact Information
shawpak Ltd, Derby, UK. Phone: +44 (0) 1332 579025. Email: [email protected]
shawpak USA, San Diego, CA, USA. Phone: +1 (973) 281 2960. Email: [email protected]
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Catalog excerpts

Shawpak LP-1

linear pouch machine

 Open the catalog to page 1
Shawpak LP-2

From packaging design concept to reality The shawpak LP60-30 series is a revolutionary linear pouch machine offering a solution to your packaging needs that is totally unique. Designed, manufactured and built in the UK at our state-ofthe-art engineering facility based in Derby, every care has been taken to ensure the machines are built to the highest quality.

 Open the catalog to page 2
Shawpak LP-3

• Manual/automatic loading options • Produces three or four side seal • Compact bespoke design The shawpak LP60-30 series incorporates the latest technologies and innovative functionality to ensure high efficiencies and low maintenance. The machine's compact bespoke design gives a small footprint, saving valuable floor space and utilises modular assemblies for quick changeovers and improved accessibility.

 Open the catalog to page 3
Shawpak LP-4

shawpak Robotic Integration The LP60-30 4SS can be easily automated and is the ideal solution for robotic integration into a production line to avoid double handling and to improve efficiencies. Two dimensional products can be automatically loaded from bespoke designed cassettes utilising pick and place or robotic solutions. The full system can be operated by one person vastly reducing labour whilst increasing output. shawpak can provide electrical interface for a customer supplied robot for future integration, alternatively we can offer a complete turn key solution and provide an automated robotic...

 Open the catalog to page 4
Shawpak LP-5

At shawpak electrical panels are designed, manufactured and built in-house, compliant to UL 508A standards. shawpak LP Series Machine Dimensions Machine Dimensions mm (inches) Model Max Pouch Size mm (inches) A The control systems used In the shawpak LP60-30 series are Rockwell Allen-Bradley and as standard consists of:-• Compact GuardLogix PLC • Kinetix 5300 Servo drives with TLP servo motors. • 9" PanelView Plus Colour Touch Screen HMI:- • Display / editing of all parameters / setpoints (Access level restrictions apply). • E.g. Recipe settings, Settings for temperature, pressure, time and speed...

 Open the catalog to page 5
Shawpak LP-6

The shawpak Linear Pouch Sealing Process Process 6 - Tear Slitting (optional) The combined top and base web tear slit creates a tear slit through both the top and base web material. This occurs after the top and base web have been sealed and consists of a punch cylinder which extends the punch units through the web material to create the desired size/shape. Process 7 - Lane/Edge Cutting (optional) The pouches go through the lane/edge cut unit, where the pouches are sliced into multiple lanes (if required). Or this can be used to trim the edge of the pouches and comprises of a manually operated...

 Open the catalog to page 6
Shawpak LP-7

shawpak Tooling A tool set consists of: • Sealing Platen & Base • Chevron Cross Seal (3SS Optional) • Product Locator/Shadow Board (4SS) • Thumb Notch Punch (Optional) The tooling is light, easy to store, economic and above all quick and easy to change. The sealing platens are CNC-machined to accurately suit any seal profile and can be textured or ribbed to suit the pouch material choices. The shawpak LP60-30 series is a highly flexible linear pouch machine with capabilities of creating a flat pouch to a maximum size of 300mm(L) x 600mm(W) per cycle or multiple lanes totalling up to 600mm in...

 Open the catalog to page 7
Shawpak LP-8

shawpak Specifications Main MachineStandard Option Edge Trim Removal When the lane slit module is utilised to remove the additional waste material from the edge of the web, the edge trim removal is required to process the waste. The edge trim removal consists of pipework and bracketry to which a vacuum generator is connected. The waste material is then removed via this pipework. A vacuum bin can be provided which provides the vacuum air to pull the waste material through the pipework and collates it within the bin.

 Open the catalog to page 8
Shawpak LP-9

4 Year Total Care Plan Our 4 Year Total Care Plan is a highly economical preventative maintenance plan we have put together to provide a worry free approach to service and maintenance to ensure increased efficiency and reduced downtime. This plan is based on one visit per annum comprising of a full service visit including on site labour and all mechanical parts changed by a qualified OEM engineer. This plan allows you to have a four year fixed budget for maintenance. shawpak Servicing & Spares At shawpak, we take pride in working alongside our customers to provide a seamless, ongoing support...

 Open the catalog to page 9
Shawpak LP-10

The creation of the shawpak was an invention by David Shaw, CEO of Riverside Medical Packaging. Following the initial development of the shawpak rotary thermoformer, shawpak launched at Riverside Medical Packaging Co Ltd in 2018 on the back of 35 years of medical device packaging experience. From concept to reality shawpak design, build and manufacture standard, bespoke, and automated packaging machinery solutions. Parts are machined in-house at our manufacturing facility, which includes a range of CNC routers, a multi-bar turn mill centre and a range of 3 axis and 5 axis milling centres. The...

 Open the catalog to page 10
Shawpak LP-11

MEDICAL PACKAGING SOLUTIONS shawpak Ltd Unit 1 Newmarket Court Derby. DE24 8NW. UK T +44 (0) 1332 579025 W www.shawpak.co.uk E [email protected] shawpak USA Suite I, 10340 Camino Santa Fe, San Diego, CA 92121, USA. T +1 (973) 281 2960 W www.shawpakusa.com E [email protected]

 Open the catalog to page 11

All Riverside Medical Packaging Company Ltd. catalogs and technical brochures

  1. Shawpak 24pp

    20  Pages

  2. shawpak 4SS

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.