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Compression Tube Fittings Catalog

Compression Tube Fittings Catalog
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Compression Tube Fittings Catalog

Product catalog summary
Introduction
Rotarex compression tube fittings are manufactured in Europe, adhering to international standards like ISO and CGA, ensuring safe and reliable performance. The company is ISO 9001 certified, emphasizing quality management.
Product Range Overview
The document provides an overview of various compression tube fittings, including straight unions, elbow unions, tee & cross unions, adaptors, chromatograph fittings, and components & accessories. Each category is detailed with specific product types and their respective page numbers for easy reference.
Technology Overview
Rotarex employs a double-ring compression tube fitting technology that offers leak-free confidence, strength, and ease of installation. The fittings are designed for high pressure and vibration resistance, making them suitable for instrumentation applications. The fittings are reusable, allowing for configuration changes and easier maintenance.
Interchangeability and Safety
Rotarex fittings are interchangeable with double-ferrule components from other manufacturers, providing flexibility. They ensure safety with leak-tight confidence, exceptional tube grip, and high temperature resistance. The fittings are gaugeable, allowing installers to verify proper tightness using a gap inspection gauge.
Materials and O-Rings
Standard materials include stainless steel 316L and raw brass, with additional specialty alloys available upon request. Stainless steel 316L is recommended for corrosive gases and high purity applications due to its superior resistance and durability. O-rings are available in various materials, including nitrile rubber, fluorocarbon rubber, and ethylene propylene rubber, each with specific temperature ratings and hardness.
Selecting the Right Fitting
The document provides guidance on selecting the appropriate fitting based on materials, thread and end connections, visual identification, and pressure ratings. It includes a detailed chart of thread options compliant with international standards and pressure ratings for different materials and thread types.
Assembly Guidelines
Best practices for assembly include minimizing the use of threaded connections and using PTFE tape for sealing tapered pipe threads. The document emphasizes the importance of using the correct threads and materials for specific applications to ensure safety and performance.
Reference Charts
Includes a gas compatibility table and a conversion guide to assist in selecting the appropriate materials and fittings for specific gases and applications.
Specifications
Details on straight unions, conversion unions, reducing unions, and bulkhead unions, with dimensions and pressure ratings for both metric and fractional tube sizes.
Materials and Ordering
Materials must be specified when ordering, with options for chrome plating and special cleaning for oxygen systems. Ordering codes are provided for easy selection of material, diameter, and thread type.
Cleaning and Packaging
Rotarex fittings are cleaned to remove oil and metal particles. Special packaging options are available for higher purity requirements, including individual packaging and specific cleaning for oxygen systems.
Tube Selection Guide
Pressure ratings for stainless steel and copper tubing, with adjustments for higher temperatures using Factor K.
Pressure Ratings
Detailed for both stainless steel and copper tubing, with considerations for different wall thicknesses and temperature adjustments.
Recommendations
Ensure the correct materials are used for the intended operating pressure and temperature. Consult Rotarex engineers for custom manufacturing or assistance in selecting the optimal solution.
Gaskets Overview
Details on various gaskets like GBS, GCU, GTE, and GKF, with specifications for materials and applications.
Tools and Accessories
Includes deburring tools, tube cutters, PTFE tape, and manual tube benders, with specifications for each.
Assembly Guidelines
Instructions for initial assembly, disassembly & reassembly, port connectors, and weld connectors.
Reference Charts
Gas compatibility and conversion charts for flow, pressure, dimension, and temperature.
Company Overview
ROTAREX provides comprehensive gas control solutions across various sectors, including medical, industrial, and alternative energy, with a global presence.
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Catalog excerpts

Compression Tube Fittings Catalog-1

VALVES - FITTINGS - REGULATORS COMPRESSION TUBE FITTINGS

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Compression Tube Fittings Catalog-3

TABLE OF CONTENTS PRODUCT RANGE OVERVIEW TECHNOLOGY OVERVIEW SELECTING THE RIGHT FITTING -- Materials -- Thread & End Connections -- Visual Identification -- Cleaning & Packaging -- Ordering Codes & Options -- Tube Selection Guide PRODUCTS -- Straight Unions -- Elbow Unions -- Tee & Cross Unions -- Adaptors -- Chromatograph Fittings -- Components & Accessories ASSEMBLY GUIDELINES REFERENCE CHARTS -- Gas Compatibility Table -- Conversion Guide All Rotarex compression tube fittings are produced in Europe in accordance with international standards (ISO; CGA..) and are guaranteed to provide safe...

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Compression Tube Fittings Catalog-4

PRODUCT RANGE OVERVIEW STRAIGHT UNIONS Straight union Conversion union NPT / BSPT / BSPP G / BSPP K / METRIC / THERMOCOUPLE CONNECTOR Male union Female union Female bulkhead union Reducing union Male bulkhead union Male O-ring connector Tube socket weld union Bulkhead union Male bulkhead union with O-ring Male O-ring connector «UN» Male pipe weld connector ELBOW UNIONS Socket weld elbow Male pipe weld elbow Male elbow Female elbow ALL RIGHTS OF CHANGE RESE

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Compression Tube Fittings Catalog-5

Port connector Male O-ring adaptor «NPSM» Female adaptor Straight union -low dead volume Union tee-low dead volume Male connector-low dead volume URSFVM P.054 Column end reducing union-low dead volume Column end Female connector -low dead volume URSZVM P.054 Column end reducing union -zero dead volume Front Ferrule Back Ferrule Bulkhead locknut Insert For plastic tube PRE-ASSEMBLY R 058 TOOL GASKETS P.059 TUBE CUTTER p.ko PTFETAPE P.060 ALL RIGHTS OF CHANGE RESERVED ^ VALVES - FITTINGS - REGULATORS

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Compression Tube Fittings Catalog-6

TECHNOLOGY OVERVIEW ROTAREX COMPRESSION TUBE FITTINGS TECHNOLOGY Rotarex double-ring compression tube fitting technology combines leakfree confidence and strength with maximum ease and flexibility… and is the recommended technology for all instrumentation applications maximizing safety, control and productivity. Rotarex offers one of the largest selections of fittings in the industry – and specializes in non-standard dimensions with over 100 unique configurations not available from other supplies, and a choice of over 12 material types representing the cutting edge alloy technologies. BEST PRACTICE:...

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Compression Tube Fittings Catalog-7

TECHNOLOGY OVERVIEW (CONTINUED) DESIGNED FOR BETTER OPERATING RESULTS SAFETY: -- Leak-tight confidence -- Exceptional tube grip -- Gaugeable to ensure proper tightness -- Stays tight even with vibration -- High temperature resistant CONTROL: -- A vast range of sizes and shapes enables your optimal installation configuration PRODUCTIVITY: -- Fast & Easy to install -- Long lasting and reusable -- Quicker maintenance INTERCHANGEABILITY Rotarex compression tube fittings are designed and certified interchangable with double-ferrule components from other leading manufacturers. That means superior choice,...

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Compression Tube Fittings Catalog-8

STANDARD MATERIALS All Rotarex compression fittings are standardly available in stainless steel 316L and raw brass, covering most major application needs. In addition, ten other speciality alloy materials are available upon request for specific applications. Which material is best for your installation? Stainless steel 316L: The recommended option for corrosive gases and high purity applications due to its superior resistance, non-reactivity, exceptional durability and high-surface finish properties. It is compatible with most gas types and low-velocity oxygen applications. Rotarex uses stainless...

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Compression Tube Fittings Catalog-9

SELECTING THE RIGHT FITTING (CONTINUED) THREADS AND END CONNECTIONS Rotarex offers a complete range of thread options compliant with worldwide norms & standards. Please ask us if you do not see what you require. Rotarex thread thread configuration identifcation code International standards for threads and end connections NPT-BSPT Tapered Pipe Thread National Pipe Tapered thread (NPT) - Seal is made on the thread. - Thread angle 60° - Thread sealant is required. British Standard Pipe Tapered thread (BSPT) (Whitworth Conical) - Seal is made on the thread. - Thread angle 55° - Thread sealant is...

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Compression Tube Fittings Catalog-10

FOR NPT AND BSPT(ISO 7/1) TAPERED PIPE THREADS: Female thread pressure ratings are lower than those for male threads of the same diameter. Take the lower female thread ratings into account when choosing thread dimensions. Pressure ratings change according to thread size, thread type (male or female thread) and material type. Be certain to use the right threads for your application. The chart on the right represents the pressures rates for male and female threads in Brass and SS 316L. Pressure ratings are based on the ASME code for pressure piping B31.3, process piping at ambient temperature Allowable...

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Compression Tube Fittings Catalog-11

SELECTING THE RIGHT FITTING (CONTINUED) ORDERING CODES & OPTIONS Rotarex makes it easy to choose the exact material, diameter, thread size and thread type to meet your specific needs. Each product page has a configuration table where you can quickly find the available dimensions, thread types and the corresponding reference number. Where you see an asterisk (*), you will need to specify the material. See page 8 for available materials and codes. Don’t see what you want? We can custom-manufacture any product to your exact specifications. Just ask one of our engineers. Need help choosing the optimal...

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Compression Tube Fittings Catalog-12

TUBE SELECTION GUIDE - Stainless Steel tubing Different tube diameters, wall thicknesses and material types have different pressure ratings. Please confirm that you are using the correct materials for your intended operating pressure. The below pressure rates are to be considered for annealed stainless steel tubing (304, 316, etc.) in compliance with: - ASTM 269 - for Seamless and welded Austenitic Stainless Steel Tubing (General service). - ASTM 213 - for Seamless Ferric and Austentic Alloy Steel Boiler, Superheated and Heat Exchanger Tubes (General Service) or equivalent specifications. - EN...

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Compression Tube Fittings Catalog-13

SELECTING THE RIGHT FITTING (CONTINUED) TUBE SELECTION GUIDE - Copper - annealed seamless tubing (ASTM B-75 or equivalent) The below pressure rates are to be considered for copper tubing in compliance with: - ASTM B75 - for seamless round copper tube suitable for general engineering applications. - ASTM B88 - Standard specification for seamless copper water tube - EN ISO 1057- seamless round bar copper and copper alloy tubes for water and heating applications. - other equivalent specifications Following ASME B31.3 and B31.1, the standard temperature range is -28°C to 37°C (-20°F to100°F) PRESSURE...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.