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BLISTER & PRODUCT INSPECTION

BLISTER & PRODUCT INSPECTION

BLISTER & PRODUCT INSPECTION

Product catalog summary
Overview: The SPECTRA High Resolution product inspection system is designed for quality assurance in the pharmaceutical industry. It utilizes 3CMOS cameras for high color separation, enabling effective inspection under challenging color and contrast conditions. The system is equipped with a comprehensive software package for unique inspection parameters and options.
Area of Application: The system is applicable for inspecting tablets, oblongs, sugar-coated tablets, soft and hard gel capsules, medical strips, special shapes, dialpacks, and sealed products.
Highlights: The system can recognize all blister geometries and combinations of product and packaging material. It offers homogenous, reproducible, and adjustable illumination with 16 levels, and is based on the real-time operating system QNX®. It supports multi-camera systems for challenging applications and is applicable for post-seal inspection. Inspection criteria include broken products, overfilling, surface defects, consecutive errors, particles, and print on product.
Hardware: The system uses a Camera Link interface for safe data transfer and a high-performance evaluation unit. It features a modular build for future expansion, compliance with 21 CFR Part 11, and a memory that stores up to 50 images for parameter setting suggestions. The system supports up to 15 cameras and includes a water cooling system for color precision.
System Features: The system is adaptable to various product and packaging combinations and blister geometries. It includes a scanware illumination unit with up to 3,000 LEDs, adjustable illumination levels, and various illumination types. The evaluation unit includes a 240 GB SSD and supports TCP/IP and integrated PLC for expanded I/O systems.
Software: The software offers high color separation and runs in real-time using QNX®. It includes features like production reports, configurable machine stops, comprehensive audit trails, and specialized algorithms for tasks like x/y measurement and detection of upright objects.
Technical Data: The system uses 3 high-speed CMOS cameras with resolutions of 2, 5, or 12 megapixels, supporting up to 55 frames per second and 16 million colors. It can handle up to 224 objects per image and store over 1,000 formats.
Further Application Options: The system supports Japan Quality standards for recognizing diminutive optical errors and tiny particles. It can distinguish minimal color varieties and recognize different products within one blister.
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Catalog excerpts

BLISTER & PRODUCT INSPECTION-1

High Resolution (HR) ■ Description The high resolution product inspection system SPECTRA High Resolution is used for quality assurance in the pharmaceutical industry. Utilising 3CMOS cameras, it offers extraordinarily high colour separation which enables the safe fulfilment of tasks involving challenging colour and contrast conditions. In combination with the largest software package, it provides unique inspection parameters and options. Inspection of products with minimal differences in colour and shape within the same blister at high speed are no challenge for the system. ■ Area of Application Applicable Objects: ■ Tablets ■ Oblongs ■ Sugar-coated tablets ■ Soft and hard gel capsules ■ Medical Strips ■ Special shapes ■ Dialpacks etc. ■ Sealed products Inspection Criteria: ■ Colour ■ Presence ■ Size ■ Shape ■ Perimeter ■ Position ■ Broken products ■ Overfilling ■ Surface defects ■ Consecutive error ■ Particles ■ Print on product ■ Highlights ■ All blister geometries and combinations of product and packaging material can be recognised ■ All parameters can be used simultaneously ■ Homogenous, reproducible and adjustable illumination - 16 levels available ■ Prime hardware and superb software package based on real-time operating system QNX® ■ Inspection of various products in same blister possible ■ Multi-camera systems for challenging applications ■ A

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BLISTER & PRODUCT INSPECTION-2

■ System The utilisation of the real-time operating system QNX® enables high-speed data transfers and high failure safety. Security is further enhanced thanks to other aspects of the system: The modular build enables the expansion for future and increasing requirements. Thus, the system is future-proof. The system is fully compliant to 21 CFR Part 11; format versions are saved separately. The memory contains up to 50 images which are the basis for an individual suggestion of parameter settings. This offers a higher level of security than standardised settings that the user needs to adjust according...

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BLISTER & PRODUCT INSPECTION-3

¢ Software The expert. Highest colour separation with elaborate op- Some of our extraordinary software features: ▪ Production report and format documentation Thanks to using QNX®, the software runs in real-time. ▪ Configurable machine stops All features can be used simultaneously – at high speed. ▪ Diagnosis of color, pocket, blister and error images ▪ Comprehensive Audit Trail ▪ Specialised algorithms such as x/y measurement, detection of upright objects – even the toughest tasks can be fulfilled The recognition of upright objects reduces product The use of x/y measurement is important for various...

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BLISTER & PRODUCT INSPECTION-4

Japan Quality Using multiple cameras, the product inspection according to Japan Quality standards is possible. SPECTRA High Resolution recognises diminutive optical errors and tiny particles. The software of SPECTRA High Resolution is equipped with a special algorithm for form recognition. Using multiple cameras, different products within one blister and a variety of shapes with minimal distinction can be recognised. The system's color separation power enables the distinction between colors that are the same to the naked eye. Thus, different colors in the same blister can be separated absolutely...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.