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PACKAGING INSPECTION

PACKAGING INSPECTION

PACKAGING INSPECTION

Product catalog summary
Description
PATERA Parenterals IQ is an inspection system for pharmaceutical products administered parenterally, such as ampoules, vials, syringes, and carpules. It aims to detect incorrect products and prevent cross-contamination. The system features a new GUI with a multi-touch screen for intuitive operation, designed similarly to artificial intelligence.

Area of Application
The system is used for packaging inspection, focusing on:
  • Ampoules: Number, correctness, and order of colored rings, and label presence.
  • Vials: Cap presence and color, and label presence.
  • Syringes: Completeness of components (needle cap, finger grips, piston, needle) and label presence.
  • Carpules: Cap presence and color, and label presence.

Illumination Regulation
Standardized illumination units are available, combining toplight, backlight, and side light. SMD-W-LEDs provide long service life and consistent brightness. Illumination settings are adjustable in 16 steps and stored for reproducibility.

System
The system is designed for flexibility, with a modular installation and intuitive multi-touch display. It supports quick product changeovers and is compliant with 21 CFR Part 11. The system suggests parameter limits during teach-in for enhanced production safety.

Software Architecture
Connected to the Management System IMPERA QI, it offers powerful management and evaluation tools. Features include multi-touch screen operation, efficient teach-in, and immediate readiness post-installation.

Software
The software is user-friendly and adaptable, with guided teach-in and automatic mask tracking. It includes remote training tools and supports format tests and re-teaching.

PATERA Parenterals Software Packages
Three packages are available, focusing on presence, size, shape, perimeter, position, and measurement of object distances, with additional features for colored rings.

Technical Data and Highlights
The system uses high-end cameras for precise inspection, with adjustable and modular features for diverse requirements. It supports up to 2,100 frames per minute and 16 million colors, with a format memory of over 1,000. The system is expandable, upgradable, and offers a variety of statistical tools and support within 24 hours.
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Catalog excerpts

PACKAGING INSPECTION-1

PACKAGING INSPECTION scanware Parenterals ■ Description PATERA Parenterals IQ inspects pharmaceutical products intended for administration bypassing the intestinal tract, such as ampoules, vials, syringes and carpules. Usually the products are injected. Its purpose is to detect incorrect products and to avoid cross-contamination. The inspection system PATERA Parenterals IQ is part of the newest generation of scanware systems utilising a brand new GUI. Thanks to use of a multi-touch screen, operating it is highly intuitive and the operating concept is created in analogy to artifical intelligence. Applicable Objects / Inspection Criteria: Vials: ■ Presence and colour of the cap ■ Presence of label Ampoules: ■ Number of coloured rings ■ Correctness of the ring colours ■ Order of the rings ■ Presence of label Syringes: Completeness of all components: ■ Needle cap ■ Finger grips ■ Piston ■ Needle as well as presence of label Carpules: ■ Presence and colour of cap ■ Presence of labe

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PACKAGING INSPECTION-2

¢ Illumination Regulation scanware offers standardised designs of illumination units for every application. Toplight, backlight and side light can be combined with each other. The illumination with SMDW-LEDs offers a long service life with consistent brightness. Achieving the ideal illumination settings is accomplished using a simple measuring line. Each light unit can be adjusted in 16 steps to create the optimal contrast to the background. Likewise, the desired contrast can be supported by different colour filters. The illumination settings are stored in the format and are therefore always reproducible....

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PACKAGING INSPECTION-3

¢ Software The PATERA Parenterals QI system offers a wide range Outstanding software functions, such as꞉ of software features that increase both ease of use and ▪ The multi-touch screen enables operating via common gestures The user interface is very easy to use and adaptable to the ▪ All system alerts are displayed in higher level view operator’s field of application. ▪ Very efficient teach-in allows a quick start of The teach-in of formats is guided from start to finish and mask tracking is automatic, minimising time and possible errors. Format tests as well as re-teaching products are no production...

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PACKAGING INSPECTION-4

■ Highlights ■ Operation is highly intuitive and offers optimised algorithms for a variety of products ■ Inspection using high-end cameras for precise performance ■ Extraordinary speed and reliability ■ Adjustable and modular for diverse and challenging requirements ■ Ideal for unique products and mixed product packaging ■ Highly intuitive teach-in enables quick product changeovers on the line ■ Adjustable illumination for homogenous and reproducible lighting Camera technology ■ Quality is visible. ■ Modular build for a multitude of installation options ■ Real-time operating system QNX® for security...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.