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On-Line Purity Analyser

On-Line Purity Analyser

On-Line Purity Analyser

Product catalog summary
Introduction
The SCHMIDT+HAENSCH On-Line Purity Analyser is an innovative system designed for the automatic measurement of sugar factory juices. It addresses the limitations of traditional laboratory analysis by providing real-time data, reducing human labor, and minimizing time delays.

System Overview
The analyser operates by taking samples from continuous sugar production lines via pipelines. It measures these samples in a 10-minute cycle using a combination of refractometric concentration measurements (Brix) and NIR polarimetry. The system is housed in an air-conditioned, splash-proof rack that includes a refractometer, an NIR polarimeter, and a control PC. An external process refractometer measures the dry substance content of the original juices.

Sample Processing
The system can handle up to six samples, selected pneumatically, and processes them in a reactor where they are diluted and cooled. The diluted samples are then analyzed for purity, and the data is transmitted to the control room. The system allows for flexible measurement sequences and prioritization of specific samples.

Maintenance and Reliability
The analyser is equipped with automatic rinse cycles and zero checks to ensure reliable operation. Cleaning nozzles prevent contamination build-up, maintaining the accuracy of measurements.

Advantages
The Purity Analyser offers a narrow measuring grid for precise process control. It provides more detailed and stable data compared to manual laboratory methods, as demonstrated by comparative data graphs.

Technical Specifications
Purity is calculated using the ICUMSA methods book Method GS 5/7-1(1994) with density correction. The formula used is: Purity % = (0.2607 - 0.00099 * Brix) * Pol / Brix * 100.

Contact Information
SCHMIDT+HAENSCH GmbH & Co., Waldstraße 80/81, D-13403 Berlin, Germany. Tel.: +49 30 / 41 70 72-0, Fax: +49 30 / 41 70 72-99, Email: [email protected], Website: www.schmidt-haensch.com

Conclusion
The On-Line Purity Analyser by SCHMIDT+HAENSCH represents a significant advancement in sugar production quality control, offering adaptability to specific production needs and enhancing overall process efficiency.
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Catalog excerpts

On-Line Purity Analyser-1

On-Line Purity Analyser SCHMIDT + HAENSCH Opto-electronic measuring device since 1864

 Open the catalog to page 1
On-Line Purity Analyser-2

On-Line Purity Analyser analysis automat Todays quality control of sugar products is mostly involving laboratory analysis. This causes a major amount of human work, is time consuming and results are available only after a certain time lag. The Purity Analyser combines refractometric concentration measurements (Brix) with NIR polarimetry. Juices after purification such as thin and thick juice, mixed liquor, raw sugar run-off, white sugar feed syrup and others can be measured with the purity analyser. The system consists of an air conditioned industrial splash proof rack, containing all sample...

 Open the catalog to page 2
On-Line Purity Analyser-3

A proprietary automatic sample selection system allows up to 6 samples to be fed into the system. The factory juices to be analysed are selected by pneumatic means into the so called “reactor”. At this stage the samples display a dry substance content of up to 80 Brix and a temperature of over 70°C. In the reactor the sample is automatically diluted with water to a ratio of 1:4 lowering its temperature at the same time. The liquid will then be pumped into the analyser rack. Refractometric and polarimetric measurements are then performed sequentially. For each sample the purity is calculated and...

 Open the catalog to page 3
On-Line Purity Analyser-4

One of the most important advantages of the Purity Analyser is its narrow measuring grid. This results in a tight process control if the data is also transmitted to the control house. The graph below shows data for thin juice acquired over a week in comparison to manually gained laboratory data. As clearly seen the data of purity analyser displays a much more detailed picture while being more stable compared to manual data. The automatic Purity Analyser opens up a huge range of revolutionary possibilities. And they are adaptable to your special needs. Ask us, together we can find out what we...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.