TOC process analysis

TOC process analysis
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TOC process analysis

Product catalog summary
TOC Process Analysis Overview
Total Organic Carbon (TOC) process analysis is essential for monitoring organic pollution in various industries. It provides continuous and rapid data, crucial for process control, and is customizable for specific measurement tasks, making it vital in industries such as wastewater treatment, paper, and chemical sectors.
Continuous TOC/TN Determination in Wastewater Treatment Plants
Continuous monitoring of TOC and Total Nitrogen (TN) is critical for regulatory compliance in wastewater treatment. The TOC-4200 analyzer, using catalytic combustion, is favored for its high oxidation potential and supports various sampling systems with remote control capabilities to enhance efficiency.
TOC Process Analysis in the Paper Industry
The paper industry produces wastewater with high organic carbon content. The TOC-4200 analyzer, designed to prevent clogging, is used for online analysis and features automatic dilution and self-calibration for reliable operation even with fibrous wastewater.
Continuous TOC Determination in the Chemical Industry
In the chemical industry, TOC analysis aids in monitoring and optimizing wastewater treatment processes. The TOC-4200 analyzer effectively handles high salt loads and includes a salt kit to prevent system clogging, supporting automatic maintenance tasks.
TOC-4200 Features and Applications
The TOC-4200 series offers flexibility with various modules and options for diverse applications. It integrates advanced communication channels, including Modbus and web browser access, ensuring seamless operation. Its robustness and reliability are proven in challenging environments.
TOC-4200 Analyzer Specifications
The TOC-4200 uses catalytic combustion at 680°C for TOC analysis, offering differential, addition, and direct methods. It supports automatic dilution for TOC analyses up to 20,000 mg/L and can measure total bound nitrogen (TN). Features include self-calibration, multiple communication modes, and optional web access.
Applications
  • Condensate Monitoring: Ensures condensate is free from organic pollutants using TOC as a parameter, with catalytic combustion preferred for its high oxidation potential.
  • Ultra Pure Water: Continuous TOC monitoring is recommended for processes requiring large volumes of ultra pure water.
  • Airport Wastewater: Used for continuous TOC determination in airport wastewater, especially during de-icing operations, to manage organic load fluctuations.
Sampling and Measurement
The TOC-4200 supports various sample preparation systems, including overflow tubes and strainers. The NPOC method is commonly used for TOC determination, involving acidification and purging of inorganic carbon before analysis.
Performance and Calibration
Calibration data and performance metrics demonstrate the analyzer's accuracy and reliability across different concentration ranges, including high-sensitivity measurements and high-concentration glycol solutions.
Specifications and Features
The TOC-4200 analyzer handles samples with high TOC concentrations, up to 55,000 mg/L, and includes an 'Auto RE-measurement' function for automatic adjustment of injection volume and dilution factor if measurements exceed the calibrated range.
Recommended Configuration
The recommended configuration includes the SCA-130-608 and SCA-130-609 modules, allowing monitoring of up to six sample streams with varying concentration levels.
Application in Wastewater Treatment
In wastewater treatment plants, the TOC parameter is crucial for assessing organic pollution and purification process efficiency. The TOC-4200 monitors diverse sample streams, ensuring accurate control of industrial processes.
ISP-Module
The Integrated Sample Pretreatment (ISP) module includes an 8-port valve and syringe pump, automating sample pretreatment and dilution, reducing cross-contamination risks and maintenance costs.
Sampling Method
To minimize contamination, samples should be directed to the sampler at a flow rate higher than 1 m/s. Using inert materials and automated rinsing steps between samplings is recommended to reduce carryover effects.
Practical Test Results
A practical test demonstrated the TOC-4200's ability to operate without carryover between two sample streams with different matrices and TOC contents. The mean TOC values were 1.02 mg/L for pure water and 992.67 mg/L for a 3% NaCl solution, with low standard deviations, indicating reliable performance.
Conclusion
The TOC-4200 is a versatile and powerful tool for TOC analysis across different industries, offering features like automatic dilution, self-calibration, and multi-stream sampling, making it suitable for continuous monitoring and management of organic pollutants in water systems.
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Catalog excerpts

TOC process analysis-1

SHIMADZU Excellence in Science

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TOC process analysis-2

6. TOC process analysis 6.1. Continuous TOC/TN determination in wastewater treatment plants 6.2. TOC process analysis in the paper industry 6.3. Continuous TOC determination in the chemical industry 6.4. Continuous condensate monitoring using the TOC-4200 6.5. TOC-4200 with high sensitivity option 6.6. Continuous TOC determination on airports 6.8. TOC-4200 – measurement range up to 55,000 mg/L TOC 6.9. TOC-4200 – Carryover free TOC determination Laboratory analysis yields comprehensive and detailed results but, depending on circumstances, requires much time – time that is often not available...

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TOC process analysis-3

SHIMADZUExcellence in Science Application News NO. SCA-130-601 Sum parameter - Total Organic Carbon A uniform definition of wastewater does not yet exist. Wastewater is often used as a generic term for sludge, industrial wastewater and infiltration water. The contents of wastewater can vary widely depending on their origin, and a distinction is made between oxygen consuming compounds, nutrients, harmful substances and contaminants [1]. Wastewater treatment is carried out to eliminate wastewater contents and to restore the natural water quality. In municipal wastewater treatment plants, biological...

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TOC process analysis-4

Application News ■ Sampling An analysis system is only as good as the sample preparation preceding it. Various sample preparation systems are available for the 4200 series, which can be optimally tuned to the individual application area. When sewage plant inlet and outlet are to be measured using the same instrument, the sample stream switcher is used. The sample enters the sample chamber via a strainer, where it is homogenized through a rotating knife before it is transferred to the instrument for analysis. This way, even samples containing large amounts of particulate matter can be measured...

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TOC process analysis-5

Sum parameter – Total Organic Carbon TOC process analysis in the paper industry Paper manufacturing requires the use of water for various processes (suspension and transport of the pulp, cooling water, sieve and felt cleaning, system cleaning). Although the water circulation in paper mills has been systematically optimized in recent years due to water conservation, the paper industry still requires large quantities of fresh water for the production of paper. Wherever fresh water is consumed, large amounts of wastewater are also produced and these must be continuously monitored. The wastewater...

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TOC process analysis-6

■ Sampling The sometimes highly fibrous wastewater can clog tubes and pipes. Various mechanisms and options are available to prevent clogging. The wastewater streams are sequentially transported to the analyzer using various valves. Following each sample feed to the analyzer, the valves and tubes are flushed with fresh water and an acid rinse. This prevents the formation of buildup in the valves. The acid rinse and water rinse are controlled by the TOC analyzer. After the sample has passed the respective valve, it enters the sample chamber via a strainer where it is homogenized using a rotating...

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TOC process analysis-7

SHIMADZUExcellence in Science Application News NO. SCA-130-603 Sum parameter - Total Organic Carbon The high demand for many different products from the chemical industry and the required efficiency of the manufacturing processes often requires around-the-clock production. This results in huge amounts of wastewater. This water mostly originates from flowing water bodies. Industrial wastewaters must be pretreated before being discharged into public sewage treatment plants. Direct discharge into water bodies requires an extensive cleaning process. This is why many large companies or industrial...

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TOC process analysis-8

This can take place when measurement values are exceeded or can be applied permanently. In this case, the user specifies the desired dilution factor in the selected method. ■ Kit for high-salt samples For the continuous TOC determination of samples with high salt loads (> 10 g/L), Shimadzu has developed a salt kit. The combustion tube has a special shape and uses two different catalyst beads. This combination prevents crystallization that can lead to clogging of the system. ■ TOC-4200 in daily practice To verify the robustness and the reliability of the TOC-4200 during practical operation, the analyzer...

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TOC process analysis-9

SHIMADZUExcellence in Science Application News NO. SCA-130-604 Sum parameter - Total Organic Carbon The chemical and petrochemical industry uses superheated steam as energy carrier for the supply of energy needed in various thermal processing steps. Superheated steam is usually generated from ultrapure water, which prevents damage to the boilers. In order to use as little water as possible, the reflux condensate is redirected to the boiler. It is, therefore, important to ensure that the condensate is free from organic pollutants. ■ TOC determination in condensate The TOC parameter provides information...

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TOC process analysis-10

Numerous status and alarm signals simplify detection of exceeded limit levels and indicate the need for maintenance. A Modbus communication channel complements the conventional communication modes. An optional web browser gives access to the instrument from any networked computer. ■ Sampling For the 4200 series, various sample preparation systems are available, which can be optimally tuned to the individual application area. As condensates are homogeneous samples (in contrast to wastewater), an extra sample preparation step is not necessary. Two sampling systems are, therefore, suitable: •...

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TOC process analysis-11

SHIMADZU Excellence in Science Application News Sum parameter - Total Organic Carbon TOC-4200 -High Sensitivity Measurement Option NO. SCA-130-605 Ultra pure water is one of the most widely used reagents in industry and its quality is therefore of utmost importance in all industrial processes. Quality control has, for many years, been carried out and documented via conductivity measurements, which provide an assessment of the concentration of all inorganic species present in water. This detection method does not take organic pollutants into account, as they typically do not contribute to conductivity....

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