Introduction
This user manual is for the Soehnle Professional electronic precision scale, model 9404. It highlights the scale's high performance and reliability, featuring OneBloc cells and WindowsDirect communication for easy data transfer to PCs.
Requests and Notices
Users are advised to provide this manual to subsequent users and contact Soehnle representatives for installation or adjustments. The manual content is subject to change without notice, and reproduction is prohibited without permission.
Convenient Functions
The scale offers various functions such as continuous output, piece counting, percentage weighing, and auto tare. It also supports WindowsDirect for data transfer without additional software.
Safety Precautions
Users must follow safety instructions to avoid injury or equipment damage. This includes using the correct power supply, avoiding disassembly, and not using the scale in hazardous environments.
Compliance and Environmental Considerations
The scale complies with 21 CFR Part 11 for electronic records and signatures. It also adheres to WEEE regulations for electronic waste management.
Installation and Setup
Instructions are provided for choosing an installation site, unpacking, and setting up the scale. Proper calibration and warming up procedures are also outlined.
Using the Scale
The manual includes detailed instructions on weighing procedures and utilizing various scale functions to enhance accuracy and efficiency.
Weighing Operations
This section covers the basic operations of the scale, including outputting weight readings, selecting display options, switching units, and ending weighing sessions. It also explains how to adjust the number of displayed digits and the decimal point display symbol.
Menu Settings
The manual provides a detailed explanation of the menu structure, including a menu map and basic operations. It covers entering and changing numerical values, resetting to default settings, and locking menu settings to prevent unauthorized changes.
Calibration
This section outlines the procedures for calibrating the scale, including automatic calibration, span calibration, and internal weight calibration. It also discusses how to record calibration data and set a scale ID.
Taring Functions
The document describes various taring functions such as zero tracking, auto zero, and auto tare, which help in maintaining accurate measurements.
Response and Stability Adjustment
Instructions are provided for selecting weighing modes, adjusting response and stability settings, and setting stability detection ranges.
Unit Settings
This section explains how to select and set units for display, including user-specified units and conversion factors.
Application Functions
The manual details advanced functions like piece counting, percentage weighing, and formulation, including preparation and execution steps for each function.
Comparator Function
It describes the target and checkweighing modes, which are used for comparing weights against set targets.
Connection and Communication
This section covers connecting the scale to peripheral devices, including PCs and printers, and setting up communication functions like WindowsDirect.
Maintenance
Guidelines for maintaining the scale, including daily and periodic inspections, are provided to ensure long-term reliability and accuracy.
Troubleshooting
The manual includes a troubleshooting guide for addressing common issues and responding to error messages.
Additional Information
This section provides information on power management, setting startup displays, changing passwords, and using the GLP output function.
Key Components
The document also includes a detailed description of the scale's components, such as the display panel, operation keys, and installation instructions, emphasizing the importance of proper setup and environmental considerations for accurate measurements.
Installation and Setup
1. Pan Assembly: Place the pan on the pan supporters, set the protective cover, and fit the pan ring. Align the pan notches with the scale body.
2. Protective Cover: Use the protective cover in dirty environments. Peel off the adhesive paper and fit it on the display.
3. Level Adjustment: Adjust the level screws to center the air bubble in the level indicator.
Before Weighing
1. Warming Up: Ensure the scale is stable and warmed up by leaving it on for at least an hour before calibration.
2. Power On: Connect the AC adapter and turn on the scale. The scale performs a self-check.
3. Span Calibration: Perform span calibration after moving the scale. Ensure no air flow or vibration during calibration.
Weighing Procedure
1. Sample Placement: Open the glass door, place the sample on the pan, and close the door.
2. Stability: Avoid touching samples with bare hands and ensure temperature consistency to prevent display instability.
3. Outputting Readings: Connect to a PC or printer for output. Use WindowsDirect for PC output.
Menu and Settings
1. Menu Structure: The menu is divided into groups for application functions, calibration, zero/tare, data output, and unit settings.
2. Menu Navigation: Use operation keys to navigate and select menu options.
3. Numerical Entry: Enter numerical values for settings like calibration weights and scale ID.
Ending Weighing
1. Power Off: Establish standby mode by pressing the ready symbol. Disconnect the AC adapter to shut off completely.
Additional Information
1. Decimal Point Display: Choose between period or comma for decimal display.
2. Menu Map: Use the menu map for quick access to menu options.
Menu Settings and Operations
The document provides detailed instructions on navigating and configuring menu settings for a weighing scale. It includes steps for entering numeric values, changing decimal point positions, and resetting menu settings to default. The default password is set to '9999', and users can lock the menu to prevent unauthorized changes.
Calibration Procedures
Calibration is essential for accurate measurements and should be performed after moving the scale or significant temperature changes. The document outlines procedures for span calibration using internal or external weights. Automatic calibration occurs under specific conditions, such as temperature changes or after a set time interval.
Prohibitions and Error Handling
Users are cautioned against moving the scale during calibration to avoid failures. The document provides guidance on handling error messages like 'ERR C' and 'BUSY', which indicate issues during calibration.
Output and Communication
The scale can output menu settings to a PC or printer for record-keeping. The document details the process for connecting the scale to peripheral devices and outputting calibration records.
Best Practices
To ensure stability and accuracy, users are advised to avoid touching samples with bare hands and to use forceps or gloves. Samples should be acclimatized to the scale's environment before weighing to prevent convection effects.
Calibration Procedures
The document outlines the calibration process for a scale, emphasizing the importance of performing actions within 60 seconds of the flashing weight value or zero display. It details the steps for removing the calibration weight and addresses potential error messages such as 'ERR H' and 'ERR C', providing troubleshooting steps for each.
Calibration Records
It is possible to leave a record of calibration execution and set an ID for scale management. The document provides an example printout of a calibration record, including details like the type of calibration, manufacturer, scale model, serial number, and weight used. However, the 9404 series does not have a clock function to output date and time.
Zero Tracking and Taring Functions
The document describes various functions related to zero tracking and taring, such as the Zero Tracking Function, Auto Zero Function, and Auto Tare Function. These functions help maintain zero indication and automatically compensate for drifts or material left on the pan.
Weighing Modes
The 9404 series offers two weighing modes: General Weighing Mode and Pouring Mode. The document explains how to select and adjust these modes based on the environment and application, emphasizing the balance between response and stability.
Adjusting Response and Stability
Instructions are provided for adjusting the response and stability of the scale in real-time during weighing. The document highlights the antagonistic relationship between response and stability and offers guidance on using the smart setting function to achieve the desired balance.
Overview
This document provides detailed instructions on adjusting the response and stability of a weighing scale, setting units for display, and using application function modes such as piece counting, percentage weighing, and formulation.
Adjusting Response and Stability
The document explains how to adjust the stability mark, which indicates when a weight reading is stable. Users can prioritize either response speed or stability by adjusting the level indicator. The stability detection range can be set to various values (e.g., 0.5d, 1d, 10d) depending on the application. If data output is slow due to environmental factors, increasing the stability detection range is recommended.
Setting Units
Users can select and set the units to be displayed during weighing operations. The document lists various units (e.g., grams, milligrams, carats) and their conversion factors. It also provides instructions for setting user-specified units, including entering conversion factors and minimum indications.
Application Function ModesThe document describes three modes:
- Piece Counting: Allows setting the unit weight of a sample to count the number of pieces. Up to five different unit weights can be set simultaneously.
- Percentage Weighing: Measures weights as a percentage of a reference weight.
- Formulation: Useful for mixing different samples according to a formula.
Each mode includes specific preparation steps and considerations to ensure accurate measurements.
Key Considerations- Ensure the sample is evenly distributed on the pan for accurate piece counting.
- Use a large number of pieces for setting unit weight to minimize counting errors.
- Adjust settings based on environmental conditions to improve data output speed and accuracy.
Unit Weight Setting
This section explains how to set or change the unit weight for an item number. If the display indicates that the unit weight is not set, follow the procedure outlined in the document to establish or modify it. This involves placing a container on the scale, selecting the number of pieces for setting, and confirming the stability mark before adding the sample to be counted.
Piece Counting
To count pieces by weight, establish the piece counting mode, select the item number, and place the sample in the container. The scale will display the number of pieces based on the set unit weight.
Percentage Weighing
This mode converts the sample weight into a percentage of a reference weight. Two methods are available: setting the reference as 100% or as a specific percentage. The procedure involves selecting the percentage weighing mode, setting the reference weight, and confirming the stability mark.
Formulation
Formulation mode is used for mixing components by weight. The process includes setting the scale to formulation mode, weighing each component, and outputting the gross weight. The auto zero function is disabled during formulation.
Comparator Function
This function compares the weight reading to a target or reference value. Two modes are available: target mode and checkweighing mode. In target mode, excesses and deficits are indicated by comparator symbols. In checkweighing mode, pass or fail is determined based on set threshold values.
Specifications and Procedures
The document outlines the procedures for setting and updating the checkweighing range on a scale. It includes instructions for entering the lower and upper limit values of the checkweighing range and emphasizes the importance of logical consistency in these values. If incorrect values are entered, the system will automatically correct them.
Comparator Function
The comparator function is used to determine pass or fail conditions based on the weight of a sample. The document provides a table that explains the conditions under which the scale will indicate 'HI', 'PASS', 'LO', or 'Out of Range'.
Output Functions
The document describes various output functions, including auto print and continuous output functions. The auto print function allows automatic output of weight readings under specific conditions, while the continuous output function outputs readings at regular intervals. The document also explains how to set these functions and the significance of the stability mark.
Connection and Communication with Peripheral Devices
Instructions are provided for connecting the scale to a PC or printer using an RS-232 interface. The document details the settings required for WindowsDirect communication, which allows weight data to be transferred directly to a Windows application without additional software.
WindowsDirect Communication Function
This section explains how to set up and use the WindowsDirect communication function, including the necessary settings on both the scale and the PC. It also provides troubleshooting tips for common issues related to this function.
Key Recommendations
- Ensure all entered values are logically consistent to avoid automatic corrections.
- Use the appropriate RS-232 interface and cable for connecting to peripheral devices.
- Follow the detailed steps for setting up WindowsDirect communication to ensure proper data transfer.
Critical Information
- The document highlights the importance of checking the stability mark and ensuring the correct output mode is selected.
- It provides detailed instructions for setting up communication functions, emphasizing the need for correct cable connections and settings.
Specifications and Setup
The document provides guidance on setting up a USB serial converter, emphasizing the need to assign it to a COM port number between 1 and 4 for compatibility with serial key devices. It also suggests reinstalling the driver if setup issues occur and checking notebook PC settings that may disable RS-232C ports for power-saving.
Troubleshooting WindowsDirect Communication
Several common issues are addressed, such as the function not working after a PC restart, compatibility with Windows Vista, and data input errors like garbled characters or cursor movement issues in Excel. Solutions include adjusting settings, contacting representatives for specific OS issues, and ensuring proper data format settings.
Data Format and Communication
The document details the data format for RS-232C communication, including standard and extended formats with stability information. It explains the significance of data length, delimiters, and ASCII codes for various data positions.
Command Codes and Functions
A comprehensive list of command codes is provided for various operations such as data output, calibration, and unit registration. Commands are categorized by function, including continuous output, single output, and application-specific commands like piece counting and percentage weighing.
Connecting to Peripheral Devices
Instructions for connecting scales to PCs and printers via RS-232C are included, with emphasis on using the correct cables and settings. The document also covers communication settings for different modes and manufacturers, detailing baud rates, parity, stop bits, and handshake protocols.
Printer Connection and Settings
Guidance is provided for connecting scales to electronic printers, including power sequence and cable connections. The document notes that simultaneous use of WindowsDirect communication and printer output is possible with specific printer models.
Communication Settings
The document outlines the procedure for setting communication parameters for peripheral devices. Key settings include baud rate, parity, stop bit, data format, and handshake type. Baud rates range from 300 bps to 38.4k bps. Parity options include no parity, odd parity, and even parity. Stop bits can be set to 1 or 2. Data formats include standard, expanded, and formats compatible with Mettler and Sartorius scales. The default handshake is hardware, but no handshake is recommended for PC connections.
Delimiter Settings
Delimiters can be set to CR, LF, CR+LF, or Comma. The document also describes the output timing change function, allowing data to be output immediately or after stability is detected.
Maintenance Instructions
Maintenance involves cleaning the scale's pan, display, main body, and glass door. The pan should be removed and washed separately. The document advises against using harsh chemicals on the display. Regular inspections are recommended to ensure accuracy and functionality.
Inspection Guidelines
Daily and periodic inspections are necessary to maintain scale performance. Daily inspections should be simple and frequent, while periodic inspections should be comprehensive, covering all aspects of the scale's performance and appearance. The document provides criteria for judgment and methods for assessing errors.
Weight Management
Proper weights are essential for calibration and inspection. Weights are classified by accuracy, with E2 class recommended for analytical scales. Calibration weights should be close to the scale's capacity to ensure accuracy.
Troubleshooting
The document provides solutions for common issues such as display errors, inaccurate weighing, and communication problems. It includes a section on responding to error messages, with specific countermeasures for each type of error.
Error Codes and Troubleshooting
1. ERR N - Numerical value entry error. Correct the value entered.
2. ERR W - Operation error. Follow the correct operation.
3. COM ERR - External input error. Set the correct command code.
4. OL - Overload. Ensure the pan or supporter is correctly placed.
5. ABORT - Operation aborted. The scale returns to an operable state.
6. WAIT - Waiting for permission for the operation.
7. BUSY - Load detected during calibration. Remove the item from the pan.
Power and Display Settings
1. Auto Power-Off Function: Automatically turns off the display after a set time of inactivity.
2. Startup Display: Choose from different display types when the scale is turned on.
Password and GLP Output Function
1. Change Password: Default is "9999". Can be changed for menu access and calibration.
2. GLP Output Function: Adds scale ID and other information to calibration records. Note that it may affect printing speed and accuracy.
Specifications
1. Models: 9404.12.001 and 9404.22.001.
2. Capacity: 120g and 220g respectively.
3. Accuracy: Class I with a verification scale interval of 0.001g.
4. Operating Temperature: 10-30°C.
5. Dimensions: 210(W) x 340(D) x 325(H) mm.
Maintenance and Parts
1. List of parts including pan, supporter, AC adaptor, and glass doors.
2. Optional accessories like electronic printers and RS-232C interface.
Menu and Functionality
1. Menu Map: Provides a graphical representation of menu options for easy navigation.
2. Data Output Menu: Includes settings for communication, data format, and auto print functions.
Overview
This document provides technical specifications and operational procedures for a legal measuring instrument, specifically focusing on unit settings, calibration, and zero/tare functions.
Unit Setting Menu
The unit setting menu allows users to select measurement units such as grams (g), milligrams (mg), user-specified units, and carats (ct). Note that some units may not be selectable in certain countries due to legal restrictions. The menu can be accessed by pressing a button for about 3 seconds in weighing mode.
Calibration Menu
The calibration menu includes options for calibrating the internal weight (P.CAL), span calibration using the internal weight (I.CAL), and span calibration using an external weight (E.CAL). This menu is also accessed by pressing a button for about 3 seconds in weighing mode.
Zero/Tare Menu
This menu provides functions such as zero tracking (Z.TRC), auto tare (A.TARE), zero/tare timing change (TARE.F), and auto zero (A.ZERO). These functions help in maintaining accuracy and are accessed similarly by pressing a button for about 3 seconds in weighing mode.
Additional Information
For further details, users are directed to the Soehnle Industrial Solutions GmbH website or can contact them via phone or email. The document emphasizes that any form of reproduction or disclosure without consent is prohibited.