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M.5 Hex 24/27, ready-wired

M.5 Hex 24/27, ready-wired
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M.5 Hex 24/27, ready-wired

Product catalog summary
Overview of Mechanical Pressure Switches
Mechanical pressure switches are devices designed to monitor and control the pressure of liquids or gases by opening or closing an electrical circuit at a predetermined pressure threshold. They come in various designs, such as diaphragm and piston types, and are suitable for diverse pressure applications.
Specifications
  • Available in hex sizes 24 and 27, with customizable designs and wiring options.
  • Standard protection classes include IP67 and IP6K9K, ideal for demanding environments like commercial vehicle construction and mobile hydraulics.
  • Switching points are factory-set but adjustable on-site for certain models (e.g., 0240/0241).
  • Constructed from zinc-plated steel and anodized aluminum for durability.
  • Temperature resistance varies with sealing materials such as NBR, EPDM, FKM, and silicone.
Technical Details
  • Rated working voltage: up to 42 V / 250 V depending on the connection.
  • Rated working current: up to 2 A.
  • Switching frequency: 200 cycles per minute.
  • Mechanical life expectancy: 1,000,000 cycles for diaphragm pressure switches.
  • Conforms to DIN EN 60068-2-6 standards for vibration and shock resistance.
Applications and Recommendations
  • For gas applications below 10 bar, venting the housing is recommended.
  • Pressure switches are potential-free, requiring no auxiliary energy.
  • Switching point tolerances are specified for room temperature and may vary with conditions.
  • Hysteresis, the pressure difference between rising and falling switching points, is adjustable.
Connector Options
  • Available connectors include DIN 72585, Cannon, Packard, and Deutsch types.
Sealing Materials
  • NBR is standard for hydraulic and machine oils.
  • EPDM is suitable for brake fluids and water applications.
  • FKM is used for hydraulic fluids and gasoline.
  • Silicone is FDA-approved for food applications but not suitable for oil.
Ordering Information
  • Order numbers specify pressure range, thread type, and sealing material.
  • Overpressure safety is up to 300/600 bar depending on the model.
Material Specifications
  • EPDM: Not suitable for oil contact due to swelling risks.
  • EPDM-TW: Approved for drinking water and medical applications, not suitable for oil.
  • FKM/FPM (Viton®): Suitable for high temperatures and chemical resistance.
  • FFKM: Withstands temperatures up to 120°C and aggressive chemicals.
  • TPE: Compatible with mineral oil, hydraulic fluids, diluted acids, bases, and cold water.
Pressure Switch Applications
  • Oxygen Applications: Use EPDM diaphragms; steel housings approved up to 10 bar, brass up to 35 bar, stainless steel up to 50 bar.
  • Water Applications: Stainless steel switches with EPDM seals are suitable for water and emulsions.
  • Gas Applications: Diaphragm switches preferred for lower leakage rates; piston switches require additional measures.
Technical Standards and Approvals
  • cCSAus Approval: Approved for Canadian and American markets.
  • RoHS Compliance: Adheres to EC Directive 2011/65/EU.
  • CE Mark: Complies with relevant European directives.
Installation and Safety
  • Mounting Position: No limitations, but specific positions may be required by application conditions.
  • IP Protection Classes: Various levels of protection against dust and water, including IP67 and IP6K9K for outdoor use.
  • Thread Specifications: Cylindrical and conical threads have specific sealing and torque requirements.
Operational Guidelines
  • Pressure Change Rate: Maximum for mechanical switches is 1 bar/ms, and for electronic products up to 5 bar/ms.
  • Overpressure Protection: Based on static pressure, with dynamic pressure requiring lower values.
See more

Catalog excerpts

M.5 Hex 24/27, ready-wired-1

Mechanical Pressure Switches sehctiwS erusserP lacinahceM

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M.5 Hex 24/27, ready-wired-2

Hex 24 / hex 27 Ready-wired pressure switches Custom designs • Available with all commercial plug-in types and individual cable length. • Technical details of ready-wired pressure switch types correspond to those of the same standard pressure switch types1) • High protection classes IP67 or IP6K9K, required in particular in commercial vehicle construction, mobile hydraulics and similarly demanding applications • With ready-wired pressure switches, the plug connections can be moved in climatically uncritical or low-vibration areas, if required. • The modular layout also enables the production...

 Open the catalog to page 2
M.5 Hex 24/27, ready-wired-3

Hex 24 / hex 27 Custom designs All hex 24 and hex 27 pressure switches can be individually wired according to customer needs. Technical details page 41 Technical details page 41 Technical details page 53 Technical details page 53 Please note our detailed information on • CE marking • protection class • custom applications in the general technical explanations on page 14, and the technical explanations on mechanical pressure switches on page 17. For gas applications below 10 bar (145 PSI) we generally recommend venting the housing for encapsulated pressure switches. The switching point is factory...

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M.5 Hex 24/27, ready-wired-4

M.5 hex 27 Ready-wired 0240 / 0241Diaphragm / piston pressure switches, hex 27 Technical details Refer to page 54 for electrical values Options for 0240 / 0241 • Other cable lengths and plug-in systems • Fixed switching point, factory-set, set point embossed on housing • Alternative housing materials and connection threads • Other sealing materials, such as silicone for diaphragm pressure switches

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M.5 Hex 24/27, ready-wired-5

0240 / 0241 Diaphragm / piston pressure switches, hex 27 • Zinc-plated steel (CrVI-free) • Overpressure safety up to 300 / 600 bar11 • Switching point can also be adjusted during use • Protection class 2, protective insulation [□] Order number 0240 Diaphragm pressure switches 0241 Piston pressure switches 60011 Contact assignment: • 1 = black • 2 = red 0 4 = white Seal material - Application areas2) Refer to page 64 for the temperature range and application thresholds of sealing materials. Your order number: 0240 - XXX XX - X - XXX 11 Static value. Dynamic value is 30-50 % lower. Values pertain...

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M.5 Hex 24/27, ready-wired-6

Technical explanations for mechanical pressure switches Diaphragm pressure switch NO Piston pressure switch NC What is a mechanical pressure switch? Mechanical pressure switches from SUCO monitor the pressure of liquid or gaseous media, and close or open an electrical circuit on reaching a set threshold. Diaphragm pressure switches SUCO diaphragm pressure switches are used in pressure ranges from 0.1 bar to 100 bar, meaning overpressure safety of 35, 100, 300 and 600 bar, depending on the used diaphragm type. Piston pressure switches Pressure ranges from 10 bar to 400 bar can be monitored with...

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M.5 Hex 24/27, ready-wired-7

Classification of electrical switch functions Contact form DIN EN60947-5-1 SPST single pole, single throw SPST single pole, single throw Changeover contacts CO, change over (snap action) SPDT single pole, double throw The switching point (for rising pressure) and hysteresis increase, whilst the switch-back point (for falling pressure) sinks. Also, the effect of the maximum (system) pressure on the switchback point (for falling pressure ramp) must be factored in for tolerance-critical applications. The higher the (system) pressure, the lower the resulting switch-back value. Potential-free – galvanically...

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M.5 Hex 24/27, ready-wired-8

Technical explanations for mechanical pressure switches Hysteresis can be set at SUCO in range from approx. 10 % (at end of adjustment range) to 30 % or higher (at start of adjustment range), related to the respective switching point for hex 27 and 30 A/F pressure switches with adjustable hysteresis. The specifications in the catalogue only represent typical average values. Please ask about the possible setting ranges you may require. Our electronic pressure switches are excellently suited to extremely low or high hysteresis. The lowest possible hysteresis is set if nothing is specified in the...

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M.5 Hex 24/27, ready-wired-9

Conversion table for pressure units Water applications Standard piston switches are not suitable for water applications. Pressure switches in stainless steel with EPDM seal have a special sealing system and can therefore also be used for water with corrosion protection, water mixtures or emulsions. The use of other fluid mixtures should be clarified with SUCO (e.g. swelling of EPDM sealing could happen by water - oil mixture). Pressure switches with stainless ste^ housings with EPDM-TW diaphragm, SUCO type „5" are designed for the use of drinking water. Gas applications Our pressure switches...

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M.5 Hex 24/27, ready-wired-10

General technical explanations User information Our pressure monitoring products may only be installed and started up by authorised specialists. The safety regulations of country-specific authorities must be observed, especially when working with mains voltages and oxygen, and in potentially explosive areas. Product information The technical information in this catalogue is based upon fundamental testing during product development and empirical values. The information cannot be used for all application scenarios. Testing of the suitability of our products for a specific application (such as the checking...

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M.5 Hex 24/27, ready-wired-11

RoHSII compliant Values 30% lower than in the table above must be used for brass housings. Gaseous applications In particular using additional sealant to attain the required leak tightness may be necessary for gas applications. Vacuum The values given in the technical details for the vacuum range are specified in millibars (mbar) below atmospheric pressure. Pressure change rate (~rise / ~fall) The pressure change rate denotes the pressure over time for the rising/falling pressure. The pressure change rate is specified in bar/s or bar/ms. The maximum pressure change rate for SUCO mechanical pressure...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.