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Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning

Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning

Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning

Product catalog summary

Highlights

  • Simpleware software aids Corin in processing 3D image data for its OPS system.
  • Recent updates with AI tools in Simpleware Custom Modeler have enhanced efficiency.
  • OPS technology has been utilized in over 20,000 procedures.

Introduction

The frequency of Total Hip Arthroplasties (THAs) with patient-specific implants and surgical plans has increased, creating demand for quick and safe delivery of these products. 3D models from MRI and CT scans are crucial for creating orthopedic guides and implants. The challenge is optimizing workflows for speed, efficiency, and accuracy while maintaining compliance.

Success Story

Synopsys and Corin have collaborated for over a decade to enhance the OPS workflow, focusing on stability, longevity, and patient outcomes. The integration of AI technologies in Simpleware Custom Modeler has automated segmentation and landmarking, improving efficiency and freeing engineers for higher-value tasks.

Workflow

  1. CT scans are ordered and sent to Corin for processing in Simpleware ScanIP.
  2. Simpleware Custom Modeler automates segmentation and landmarking, reducing manual corrections.
  3. Custom plugins developed using Simpleware’s scripting API further streamline the process.
  4. 3D surgical templating is conducted on Corin’s OPS Insight platform.
  5. Validated templates are 3D printed for surgical use.

Workflow Automation

  • Non-AI scripting plugins reduced processing time by 65% per case.
  • Original Custom Modeler plugin reduced time by 80% per case.
  • Enhanced Custom Modeler plugin reduced time by 94% per case.

Clinical Impact

Corin’s OPS solution is used in approximately 6,000 cases annually, with over 20,000 total cases. It is available in 13 countries and supported by 26 peer-reviewed publications.

Next Steps

As patient-specific workflows expand, customizable solutions like Simpleware Custom Modeler will be vital for innovation. Future collaboration aims to optimize data and surgical planning without compromising quality.

Acknowledgements

Thanks to the OPS team and Simpleware Engineers for their collaborative efforts.

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Catalog excerpts

Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning-1

SUCCESS STORY Corin & Synopsys Simpleware Streamlining Orthopedic Surgical Planning “ The Simpleware technology is integral to our production system. We have always had a very good relationship with Synopsys and regularly are able to reach out for their support. The introduction of Simpleware’s Custom Modeler has not only reduced segmentation time but also enabled faster training of the production process to new staff. Alicia Miller, Production Engineering Manager, Corin Highlights • Simpleware software enables Corin to process 3D image data for its OPS system • Recent updates in the deployed Simpleware Solution, via Simpleware Custom Modeler’s AI tools, have made this process more streamlined and efficient • OPS technology has been used in 20,000+ procedures Introduction Total hip arthroplasties (THAs) that include patient-specific implants, guides and surgical plans have been rapidly increasing in frequency over the past decade. This increase is creating more demand from patients, and growing pressures on clinicians and medical device companies to deliver and deploy their patientspecific products quickly and safely. In this context, patient-specific data from MRI and CT scans can be used to create 3D models for orthopedic cutting guides, implants, and pre-surgical plans. The primary challenge when optimizing patient-specific workflows is to ensure speed, efficiency, and scalability, while also maintaining clinical accuracy and regulatory compliance. When creating 3D models of a patient’s anatomy, it is typically left up to a group of highly-trained and valuable biomedical engineers to complete this task; it is therefore particularly important for a company to deploy a highly efficient and scalable process, to free up engineering time, save on costs, get to market faster, and maintain the quality of the final output.

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Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning-2

Synopsys and the Corin Optimized Positioning System (OPS) group have been working together for over 10 years to develop and streamline their OPS workflow, which is designed to optimize stability, longevity, biomechanics, and patient outcomes for THAs over time. This relationship has grown from a few licenses of the Synopsys Simpleware software platform to a deeply integrated and customized solution for different stages of the OPS workflow where it has been deployed to over 20,000 patients. This has been a longterm relationship where the Simpleware group has focused on aligning to the vision of...

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Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning-3

Workflow Automation Typical Simpleware processing time savings for Hip, Knee and Ankle combined (segmentation and landmarking) when compared to using off-the-shelf software with no customization. • Using non-AI scripting plugins*: Reduced time by 65% per case Using original Custom Modeler plugin: Reduced time by 80% per case ~2/3 of time is computer time (no human interaction) and remaining is tidy up time Using enhanced** Custom Modeler plugin: Reduced time by 94% per case ~2/3 of time is computer time (no human interaction) and remaining is tidy up time * Plugins developed using the Simpleware...

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Corin & Synopsys Simpleware: Streamlining Orthopedic Surgical Planning-4

Next Steps As the use of patient-specific workflows for device design and surgical planning grows into different anatomies and medical device applications, having access to flexible and customizable end-to-end solutions like Simpleware Custom Modeler will be crucial to future innovation and growth for Medical Device companies. Looking to the future with Corin specifically, there are many more challenges that the Simpleware and OPS teams may tackle when it comes to optimizing patient-specific data and virtual surgical planning. The goal is to have the fastest turnaround time without compromising...

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