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Flexline Air Handling Unit Catalogue

Flexline Air Handling Unit Catalogue
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Flexline Air Handling Unit Catalogue

Product catalog summary
About Systemair
Systemair, established in 1974 in Sweden, specializes in HVAC systems, including fans, air handling units, and cooling products. The company prioritizes simplicity and reliability, achieving a 15% annual growth rate over the past decade. It operates globally with subsidiaries in 46 countries and 19 factories.
Certificates
  • CE Mark: Compliance with European safety regulations.
  • EUROVENT Certificate: Confirms performance according to EU and international standards.
  • Customs Union Certificate: Validates quality within the Customs Union.
  • TSEK Certificate: Compliance with Turkish Standards Institute.
  • ISO 9001 Certificate: Quality management and customer satisfaction.
  • OHSAS 18001 Certificate: Occupational health and safety standards.
Flexline Steel Frame Air Handling Units
These units are Eurovent certified, featuring a 50 mm panel design to prevent thermal bridging. Constructed with galvanized steel frames, they include a stainless steel condensation pan.
Framedrill Technology
Allows assembly of air handling units from standard parts for easy field assembly.
AHU Performance Standards
Compliance with EN 1886 and EN 13053 standards ensures mechanical strength, minimal air leakage, and effective thermal and acoustic insulation.
Components of AHU
  • Fans: Includes plug and centrifugal fan sections.
  • Coils: Various configurations for cooling and heating.
  • Heat Recovery Systems: Includes rotary and plate systems.
  • Filters: Range from panel to carbon filters.
  • Humidification Systems: Options include steam, spray, and evaporative humidifiers.
  • Mixing Chambers: Available in double and triple damper configurations.
Automatic Control Systems
Ensure efficient operation and performance of air handling units.
AHU Testing and Performance Measurement
Utilizes the AMCA Chamber for rigorous performance testing.
Overview of Flexline Steel Frame Air Handling Units
Frame Structure
Constructed using galvanized steel sheets with a thickness of 2 mm, forming a robust structure resistant to negative pressure.
Panel Structure
  • Insulation Material: Panels insulated with mineral wool, providing thermal resistance and fire safety.
  • Surface Materials: Interior and exterior surfaces made from galvanized, painted, or stainless steel.
  • Panel and Corner Profiles: Made from PVC and ABS, resistant to UV radiation.
Thermal Bridging and Energy Efficiency
Design minimizes thermal bridging, enhancing energy efficiency and reducing condensation risks.
Design Features
  • Modular Design: Allows for flexible sizing and minimizes filter bypass leaks.
  • Energy Efficiency: Minimizes thermal and pressure losses, contributing to lower energy consumption.
Frame Drill® Technology
Patented technology for precise assembly and modularity.
Performance Standards
  • EN 1886: Evaluates mechanical performance, including casing strength and air leakage.
  • EN 13053: Assesses component selection and performance characteristics.
Fan Types and Applications
  • Airfoil Fans: Efficient for general ventilation and air conditioning.
  • Backward Curved Fans: Suitable for environments where airfoil fans might face corrosion.
  • Radial Fans: High pressure applications.
  • Forward Curved Fans: Best for low pressure applications.
Fan Section Details
  • Fans made from galvanized steel, balanced according to ISO 1940-G6.3.
  • Plug fans directly coupled to the motor shaft.
  • Centrifugal fans use a belt and pulley system.
Performance and Efficiency
  • Fan laws describe relationships between variables like diameter, speed, and pressure.
Maintenance and Operation
  • Designs allow for easy maintenance with service doors.
  • Vibration control achieved through rubber and spring isolators.
Components of Air Handling Units (AHU)
Coils
Essential for heating or cooling air in AHUs, available in various configurations.
Heat Recovery Systems
  • Enthalpy Rotor: Facilitates both sensible and latent heat transfer.
  • Plate Type Heat Recovery: Operates on a counter-flow principle.
  • Runaround Heat Recovery: Utilizes interconnected coils and a circulating fluid.
  • Heat Pipe Heat Recovery: Uses refrigerant for heat transfer.
Filtration Systems
  • Filter Types: Includes panel filters, bag filters, carbon filters, and rigid filters.
  • Filter Classifications: Based on particle size and application.
Maintenance and Design
  • Easy Maintenance: Service doors and purge chambers facilitate maintenance.
Technical Specifications
Includes detailed tables with dimensions and specifications for various components.
Automatic Control Systems
Building Management Systems (BMS) enhance operational efficiency by monitoring and controlling various building systems.
Automation Benefits
  • Reduces personnel needs by handling operations automatically.
  • Ensures uninterrupted service through protective maintenance.
Maintenance and Efficiency
  • Periodic maintenance increases device efficiency and lifespan.
System Features
  • Supports redundancy, ensuring equal operating hours for devices.
Economic Impact
  • The automation system pays for itself in approximately 2.5 years.
Applications
  • Suitable for business centers, banks, hotels, hospitals, and various factories.
Automatic Control Systems
Systemair HSK provides comprehensive solutions for air conditioning systems, integrating with existing BMS systems.
Smart and Economic Control
  • Offers energy-saving functions and user-friendly interfaces.
Testing and Performance Measurement
Systemair HSK uses an AMCA Chamber for testing air handling units.
Contact Information
Provides contact details for Systemair offices in Sweden and Turkey.
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Catalog excerpts

Flexline Air Handling Unit Catalogue-4

About Us Systemair Systemair was founded in 1974 in Sweden by CEO Gerald Engström, as a company pioneering in the development and market release of circular centrifugal fans that simplify HVAC systems. Its manufactured products include fans, air handling units, air curtains, heating products and since 2012, cooling products. The business percept of Systemair, which operates on the basic values of simplicity and reliability is based on developing, manufacturing, and marketing quality HVAC products. Systemair has registered an operational profit every year since its founding. The average annual...

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Flexline Air Handling Unit Catalogue-5

1. Certificates Certification is a tool that documents that the product is safe and legal. It certifies that all specifications claimed for the products are guaranteed by an independent auditing company. Certified products also offer advantages in terms of delivery times to the customer, by offering easy passage through customs. 1.1. The CE Mark: Systemair HSK has been using the CE mark on its air handling units since January 2003. The CE mark shows the product’s conformance to European product regulations. It is also a mark that enables free distribution of the product within the EU, whose use...

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Flexline Air Handling Unit Catalogue-6

2. Flexline Steel Frame Air Handling Units Systemair HSK’s Eurovent Certified Flexline Air Handling Units offer high resistance to thermal leaks with their 50 mm panel design without thermal bridging, galvanized steel frame profiles that maximise the strength and durability of the air handling unit and their double sloped mineral wool insulated condensation pan manufactured as a standard from stainless steel. Steel sheet thickness 0.8 mm – 1.2 mm that has been galvanized against corrosion is used in interior and exterior surfaces. PVC frame and air handling unit edge profiles insulate against...

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2. Flexline Steel Frame Air Handling Units 2.2. Panel Structure 2.2.1. Panel Insulation Material Panel thickness: 50 mm Insulation material: Mineral Wool What is Mineral Wool? Mineral wool is produced by smelting and spraying rocks such as basalt, diabase and dolomite, mixing them with bakalite and subjecting them to special processes. Mineral wool insulation material with a density of 50-70-110 kg/m3 can be used as an option in Flexline Steel Frame Air Handling Units. Technical specifications for 50 - 70 - 110 kg/m3 mineral wool are presented in the following table. Fire Reaction Class Short...

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2. Flexline Steel Frame Air Handling Units 2.3. No Thermal Bridging No thermal bridging in an air handling unit indicates high resistance to thermal transmission between the inner environment of the air handling unit and the outer environment which there is a temperature difference. At this point, panel systems which separate the inner and outer environment of the air handling unit are very important. Since metal parts with high thermal transmission are insulated with plastic parts with low thermal transmission, the panel structure of Flexline air handling units display high resistance to thermal...

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2. Flexline Steel Frame Air Handling Units 2.4.4. Quick Selection Chart Flexline Air Handling Units can be manufactured in the air flow range of 2,000 m3/h to 100.000 m3/h. The suitable air handling unit casing can be easily selected as a function of the air flow rate and coil surface velocity using the following quick selection chart. VELOCITY DISTRUBITION

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Flexline Air Handling Unit Catalogue-10

3. Frame Drill® Technology The Frame Drill® technology developed by the Systemair HSK R&D team and patented by Systemair HSK has been our new milestone toward the sustainable development of our quality and the increase of our competitive power. Developed in 2007 as the culmination of almost 2 years of study, the Frame Drill® technology is a new production method. In the Frame Drill® business model, the precision of assembly in air handling unit assembly increases, air handling units are assembled from standardized parts, units and can be easily assembled in our outside the factory. Advantages...

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Flexline Air Handling Unit Catalogue-11

3. Frame Drill Technology With the Frame Drill® Technology, air handling unit assembly can be made quite simply and quickly with a systematic coding logic and pictorial installation manual. The traceable coding logic allows the installer to easily find and implement where each part will be used during assembly. Base Frame Assembly Bottom Panel Assembly Base Frame and Bottom Panel

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Flexline Air Handling Unit Catalogue-12

3. Frame Drill Technology Assembly of Bottom and Top Groups Assembly of Section Connecting Components Assembly of Side and Top Panels Finished Section

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Flexline Air Handling Unit Catalogue-13

4. AHU Performance Standards Air handling units can be considered under the three main headings of • Mechanical Performance • Component Selection • Performance Characteristics • Engineering Infrastructure and Software As long as these three major considerations are carried out properly, an optimum product with high performance and minimised energy consumption, capable of correctly meeting customer’s needs will be manufactured. Two European standards assess performance under these three major headings in air handling units. The first is EN 1886 which evaluates “Mechanical Performace” and the second...

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Flexline Air Handling Unit Catalogue-14

4. AHU Performance Standards * The Flexline Steel Frame Air Handling Unit conforms to class L2 with respect to the EN 1886 Casing air leakage test. 700 Pa Casing Air Leakage EN 1886 Air Leakage Class L1 Maximum Leakage Rate ı (f 700) L x s -1 x m - 2 0,22 4.1.3. Filter Bypass Leakage • Filter Bypass Leakage is related to the amount of filtered air passing through the filter section. It can be defined as the ratio of unfiltered air to the total amount of air. • Filter Bypass Leakage tests are conducted under a pressure differential of 400 Pa in the filter section. The following table shows admissible...

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Flexline Air Handling Unit Catalogue-15

4. AHU Performance Standards As the thermal bridging value approaches 1, the probability of condensation on unit surfaces decreases and as the value approaches 0, the risk increases. Since the problem of condensation on unit surfaces is very common in practical conditions, the thermal bridging factor should definitely be taken into consideration among other factors when selecting an air handling unit. Exterior and interior surface temperatures of an ideal casing should be homogeneous and close to the ambient temperature to which it is exposed. For this purpose, in order to approach a thermally...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.