Overview: The MLFC (Mini Liquid Fill Capping) system is designed for clinical trials and small-scale production, targeting pharmaceutical and biotechnology industries. It is suitable for high-precision quantitative filling and capping processes, particularly for products like lentiviral vectors and gene therapies.
Specifications:- Cap Sizes: 13mm and 20mm, compatible with aluminum, aluminum-plastic, and RayDyLyo® plastic press caps.
- Filling Method: Peristaltic pump with a filling volume range of 0.5-100mL ±1% accuracy.
- Output: Approximately 6 vials per minute.
- Power Supply: 220V, 50Hz, 1.5kW.
- Air Supply: Clean compressed air ≥ 6 bar.
- Vacuum: -150 mbar; pump speed 4m³/hour.
- Materials: Stainless steel and anodized aluminum, with contact parts made of SUS316L.
Features:- Compliance with cGMP requirements for aseptic filling.
- Supports nitrogen filling before and after the filling process.
- Single-sided or double-sided operation layout.
- Linear servo conveyor system to prevent scratches and bottle tipping.
- Functions include inverted vial rejection, no-vial shutdown, nitrogen filling, no-stopper alarm, pneumatic capping, and no cap - no crimping.
- Controlled by an industrial panel PC with access control, audit trail, and electronic signature, compliant with FDA 21 CFR Part 11.
Production Process:- Vials are loaded using a honeycomb tray, with a buffering turntable and vials rejection function for continuous operation.
- Peristaltic pump filling with optional nitrogen filling function.
- Rubber stopper components include a vacuum stopper hopper and stoppering head, adaptable to 13mm and 20mm stoppers.
- Aluminum cap components include a vacuum aluminum cap hopper and cap scraping mechanism, adaptable to 13mm and 20mm caps.
- Filled vials are collected onto a removable tray, with options for extended trays or other conveyance methods.
Versions:- Standard Version: Suitable for standard rubber stoppers and aluminum-plastic caps.
- Custom Version: Suitable for ARaymond RayDyLyo® rubber cap systems, featuring one-step aseptic sealing.
Contact Information: Zhejiang Tailin Bioengineering Co., Ltd, No.2930 Nanhuan Road, Binjiang, Hangzhou, Zhejiang, China. TEL: 0086-571-86589087, E-MAIL:
[email protected], WEB: www.tailinscitech.com
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