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Forma Series II Water Jacket CO2 Incubator

Forma Series II Water Jacket CO2 Incubator
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Forma Series II Water Jacket CO2 Incubator

Product catalog summary
Introduction
This document serves as the operating and maintenance manual for the Thermo Scientific Forma Series II Water Jacket CO2 Incubator, Model 3100 Series. It provides comprehensive instructions for installation, operation, and maintenance, designed for controlled temperature and CO2 environments in microbiological and cell culture applications.
Specifications
The incubator models differ by CO2 sensor type (thermal conductivity or infrared), voltage, and maximum temperature. They are intended for indoor use only and require regular shutdowns for disinfection and maintenance.
Intended Use
These incubators are designed for laboratory and medical professionals for research and regulated cell therapy applications, not for general public use or outdoor environments.
Installation and Start-Up
Instructions cover installing the unit, stacking incubators, connecting to electrical power, and setting up gas supplies. Proper leveling and filling of the water jacket and humidity pan are also detailed.
Calibration
Calibration procedures for temperature, CO2, O2, and relative humidity are provided, including stabilization periods and sensor-specific instructions.
Configuration
Guidance is given on setting alarms, enabling displays, and configuring gas guard systems. Instructions for setting access codes and alarm limits are included.
Maintenance
Routine maintenance includes cleaning the interior and exterior, replacing filters, and maintaining the water jacket. Procedures for reversing the door swing and replacing sensors are also provided.
Factory Installed Options
Information on connecting remote alarm contacts, RS485 interfaces, and analog output boards is included for models with these options.
Safety and Warnings
Important safety warnings are highlighted, including electrical hazards, asphyxiation risks, and lifting precautions. Users are advised to follow proper safety and hygiene practices.
Contact Information
Contact details for Thermo Fisher Scientific are provided for technical support, warranty service, and additional information.
Overview
This document provides detailed instructions and specifications for the installation, operation, and maintenance of the Thermo Scientific Water Jacketed CO2 Incubator. It includes sections on gas supply connections, control panel operations, and stacking procedures.
Control Panel Operations
The control panel features various indicators and keys for operating the incubator, including modes for setting system parameters, calibrating, and configuring options. The panel displays system status and alerts through a message center.
Gas Supply Connections
Instructions are provided for connecting CO2 and N2 gas supplies, including the use of a Gas Guard to monitor gas levels.
Specifications and Spare Parts
Specifications for the incubator are listed, along with a guide to spare parts available for different models and configurations.
Maintenance and Cleaning
Guidelines for cleaning and maintenance emphasize the use of appropriate disinfectants and handling of sensitive components like HEPA filters.
Installation and Start-Up Procedures
HEPA Filter Installation: Install the filter as per instructions and set the replacement reminder.
Side Duct and Shelf Installation: Ensure proper orientation and leveling.
Electrical Connection: Connect to a grounded dedicated circuit.
Water Jacket and Humidity Pan Filling: Use sterile distilled water and avoid chlorinated water.
Gas Supply Connection: Ensure gas purity and proper pressure regulation.
System Setpoints: Adjust temperature, CO2, and O2 levels as needed.
Calibration
Calibration is crucial for maintaining accuracy. The document outlines the calibration process for air temperature, CO2, O2, and relative humidity, recommending annual calibration.
Configuration Procedures
1. Audible Alarm Configuration: Toggle the alarm on or off.
2. HEPA Filter Maintenance: Reset the replacement reminder.
3. Access Code Setup: Set a three-digit access code.
4. Temperature and CO2 Alarm Limits: Set alarms for deviations from setpoints.
5. RH and O2 Alarm Configuration: Set alarms for deviations from setpoints.
6. Display Configuration: Configure the display to show desired parameters.
7. Gas Guard and RS485 Configuration: Configure the Gas Guard system and RS485 address.
Alarms
The incubator is equipped with an alarm system that displays messages when an alarm is active. Alarms include sensor faults, door open alerts, and gas level warnings.
Preventive Maintenance
Regular preventive maintenance is crucial for optimal performance. The document provides a schedule for checking tank levels, inspecting door latches, and verifying calibration.
Routine Maintenance
Routine maintenance includes cleaning the incubator's interior with appropriate disinfectants and ensuring all surfaces are thoroughly cleaned and dried.
Maintenance Procedures
1. Removal and Cleaning: Remove and clean all removable parts.
2. Blower Scroll and Wheel Maintenance: Clean or replace as necessary.
3. Interior Cleaning: Wash the cabinet interior and door.
4. Reassembly: Reinstall all components and power on the incubator.
5. Door Reversal Procedure: Reposition door hinges and strike plate.
6. Fuse Replacement: Replace fuses as needed.
7. Filter Replacement: Replace filters as per schedule.
8. Draining Water Jacket: Follow proper drainage sequence.
Filter Maintenance
Remove the drain plug, connect the hose barb insert, and clean up any spilled water. Add rust inhibitor to the water jacket as needed.
Factory Installed Options
Remote Alarm Contacts: Monitor alarms through relay contacts.
RS485 Communications Option: Connect to a Model 1535 alarm system.
Analog Output Boards: Options available for different signal types.
Gas Guard for CO2 or N2: Monitors pressures and switches gas supply when needed.
Humidity Control and Factors
The humidity readout can be displayed continuously or toggled with the temperature readout. Factors affecting humidity levels include water level, door opening frequency, and air leakage.
Cooling Coil Operation
The cooling coil extends the incubator's temperature range and affects chamber uniformity. Condensation may occur under certain conditions.
Specifications
The incubator operates with a temperature control of ±0.1°C and a range from +5°C above ambient to +55°C. CO2 and O2 control is better than ±0.1%, with specific ranges for each.
Spare Parts
A comprehensive list of spare parts is provided, including sensors, filters, and electrical components.
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Catalog excerpts

Forma Series II Water Jacket CO2 Incubator-1

User Manual Model 3100 Series Forma Series II Water Jacket CO2 Incubator Operating and Maintenance Manual 7053110 Rev. 2 Visit us online to register your warranty www.thermoscientific.com/labwarranty

 Open the catalog to page 1
Forma Series II Water Jacket CO2 Incubator-2

Table 1. Single Chamber Models Model *T/C is a thermal conductivity sensor. IR is an infrared sensor. **All units are 50/60 Hz. Changed label on remote alarm artwork to note - pg 6-1 Added risk assessment information Thermo Scientific Water Jacketed CO2 Incubator

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Forma Series II Water Jacket CO2 Incubator-3

CAUTION Contains Parts and Assemblies Susceptible to Damage by Electrostatic Discharge (ESD) Important Read this operating manual. Failure to read, understand and follow the instructions in this manual may result in damage to the unit, injury to operating personnel, and poor equipment performance. s Warning All internal adjustments and maintenance must be performed by qualified service personnel. s Material in this manual is for information purposes only. The contents and the product it describes are subject to change without notice. Thermo Fisher Scientific makes no representations or warranties...

 Open the catalog to page 3
Forma Series II Water Jacket CO2 Incubator-4

Important operating and/or maintenance instructions. Read the accompanying text carefully. Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol. Equipment being maintained or serviced must be turned off and locked off to prevent possible injury. Asphyxiation Hazard Warning. High concentrations of CO2 and N2 can displace oxygen and cause asphyxiation! Lifting Hazard Warning. The incubator weighs more than 200lbs (91kgs). Take adequate safety measures when moving this device. 4-Person Lift. The incubator weighs more than 200lbs (91kgs). It is...

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Forma Series II Water Jacket CO2 Incubator-5

Do You Need Information or Assistance on Thermo Scientific Products? If you do, please contact us 8:00 a.m. to 6:00 p.m. (Eastern Time) at: 1-740-373-4763 1-800-438-4851 1-877-213-8051 http://www.thermoscientific.com [email protected] www.unitylabservices.com Direct Toll Free, U.S. and Canada FAX Internet Worldwide Web Home Page Tech Support Email Address Certified Service Web Page Our Sales Support staff can provide information on pricing and give you quotations. We can take your order and provide delivery information on major equipment items or make arrangements to have...

 Open the catalog to page 5
Forma Series II Water Jacket CO2 Incubator-6

Warranty Notes Information You Should Know Before Requesting Warranty Service • Locate the model and serial numbers. A serial tag is located on the unit itself. • For equipment service or maintenance, or with technical or special application inquiries, contact Technical Services at 1-800-438-4851 or 1-740-373-4763 (USA and Canada). Outside the USA, contact your local distributor. Repairs NOT Covered Under Warranty • Calibration of control parameters. Nominal calibrations are performed at the factory; typically ±1°C for temperature, ±1% for gases, and ±5% for humidity. Our service personnel can...

 Open the catalog to page 6
Forma Series II Water Jacket CO2 Incubator-8

Table of Contents Section 1 Thermo Scientific Installation and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Name and Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Control Panel Keys, Displays & Indicators . . . . . . . . . . . . . . . . . . . .1-2 Control Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Stacking the Incubators . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Forma Series II Water Jacket CO2 Incubator-9

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 Inner Door Open Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Sensor Fault Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 Turning the Audible Alarm ON/OFF . . . . . . . . . . . . . . . . . . . . . . . .3-1 New HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Forma Series II Water Jacket CO2 Incubator-10

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 Spare Parts - 115V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Spare Parts - 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2 Spare Parts - IR or O2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Spare Parts - Gas Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3 Spare...

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Forma Series II Water Jacket CO2 Incubator-12

Component Name and Description Figure 1-1. Water Jacket Incubator • Outer Door - Reversible to opposite swing (Section 5). Heated Inner Door - Keeps chamber interior dry. Reversible to opposite swing (Section 5). Chamber Gas Sample Port - Used for sampling chamber CO2 and optional O2 content, for calibration (Section 2). Main Power Switch Control Panel - Keypad, Displays and Indicators (Figure 1-2). Fill Port - Used for filling the water jacket. Water Jacket Vent - Allows air to escape from the water jacket during filling and normal expansion and contraction when the incubator heats or cools....

 Open the catalog to page 12
Forma Series II Water Jacket CO2 Incubator-13

Section 1 Installation and Start-Up Control Panel Keys, Displays & Indicators Message Heat Center Indicator Model Up and Alarm Mode Temp Select Down Indicator Select Display Indicators Arrows Enter Switch Silence Gas Guard Tank Low Indicator Scroll for Parameters Keys Inject %CO2/O2 Indicator Display Figure 1-2. Control Panel • • Tank Low Indicator - Used with Gas Guard, lights when gas tank is low, if applicable. Mode Select Switch - Used to select Run, Setpoints, Calibration and System Configuration Modes. Message Center - Displays system status. Mode Select Indicators - Run, Set, Cal, and...

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Forma Series II Water Jacket CO2 Incubator-14

Section 1 Installation and Start-Up Control Panel Operation The Model 3100 Series water jacket incubator has four basic modes, which allow incubator setup. The modes are as follows: Run, Setpoints, Calibration and System Configuration. • Run is the default mode that the incubator will normally be in during operation. Set is used to enter system setpoints for incubator operation. Cal is used to calibrate various system parameters to the customer’s satisfaction. Config is the system configuration mode that allows for custom setup of various options. Scroll for Parameters Arrow Keys: Steps the operator...

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