Smartline

Smartline
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Smartline

Product catalog summary
Overview: The document details the Smartline series of intelligent vacuum transducers by Thyracont, emphasizing precision, functionality, and reliability in vacuum metrology. These transducers feature advanced connectivity options like RS485 and optional EtherCAT, along with microcontroller-managed sensor control.
Key Features:
  • Extended measuring range using Pirani and ionization sensors for enhanced gauge longevity.
  • Connectivity through RS485 interface, 0-10 V output, or EtherCAT.
  • Automatic sensor control for optimal performance without manual intervention.
  • Compact, metal-sealed sensors minimizing thermal and electrical interference.
  • Replaceable sensor heads and accurate pressure readings with gas correction factors.
Applications:
  • Ideal for processes requiring oxygen-free atmospheres such as brazing, sintering, and annealing.
  • Applicable in coating processes, vacuum furnaces, and analytical instruments.
  • Ensures high precision in measuring pressure at gas inlets and vacuum ports.
Technical Specifications:
  • Measurement range: 1200 to 1 x 10-4 mbar.
  • Accuracy: ±0.3% full scale for higher pressures, ±10% from reading for lower pressures.
  • Reaction time: <30 ms for piezo, <100 ms for Pirani.
  • Voltage supply: 20-30 VDC, with power consumption of 2.5 W.
  • Protection class: IP54 for certain models.
Benefits:
  • Wide measuring range and high accuracy.
  • Digital adjustment and large LCD display for ease of use.
  • Short response time and excellent reproducibility.
  • Stable measurements with optimized temperature compensation.
Conclusion: The Smartline vacuum transducers provide advanced technology for precise and cost-effective process control in various industrial applications, ensuring durability and connectivity with modern interfaces.
Additional Specifications:
  • Electrical Connections: SubD 15pol., male, lockable for VSM77D/DL, VSM79D/DL; M12 circular connector, female, lockable for VSM77E, VSM79E.
  • Power Consumption: Max. 3 W for VSM models, with additional 0.8 W for EtherCAT/relays/LCD.
  • Operating Temperature: +5 to +60°C, with storage temperature ranging from -40 to +65°C.
  • Output Signal: 0-10 VDC, with specific measuring ranges and logarithmic outputs for different models.
  • Serial Interface: RS485 with baud rates from 9.6 kBd to 115 kBd, address switch 1-16.
  • Protection Class: IP54 for certain models, IP40 for others.
Technical Data:
  • Measuring Principle: Combination of Pirani and inverted magnetron or Bayard Alpert, depending on the model.
  • Materials in Contact with Vacuum: Stainless steel, nickel, tungsten, molybdenum, glass, ceramic, and yttrium-coated iridium.
  • Measurement Range: From atmospheric pressure to ultrahigh vacuum, with specific ranges for each model.
  • Accuracy and Repeatability: Varies by pressure range, with specific percentages provided for different ranges.
  • Response Time: 200 ms for most models, with specific times for activating sensors.
Applications:
  • Analysis technology, coating plants, vapor deposition, vacuum furnaces, process engineering, and space simulation chambers.
Benefits:
  • Wide range sensors with digital RS485 interface and additional analog output signals.
  • Automatic control of sensors and digital adjustment of zero and atmospheric pressure.
  • Robust sensor design with easy connection to PLCs and error-free signal transmission over long distances.
Accessories:
  • Includes plug-in power supply, interface converter RS485-USB, TMVacuGraph software, and various measuring cables.
VD12 and VD10 Specifications:
  • VD12 features an LCD display with two measuring channels, USB interface, and VacuGraph software for documentation and evaluation.
  • VD10 supports up to four measuring channels, eight relay switches, and offers fail-safe operation with EMC compatible housing.
VacuGraph Software:
  • Visualizes, analyzes, and saves vacuum measurements on a PC.
  • Compatible with Thyracont instruments via USB, RS232, RS485, or Bluetooth.
  • Features include data logging, parameter configuration, and remote control of vacuum controllers.
  • Supports multiple pressure units and offers data export to Windows applications.
  • Provides tools for leakage calculation and curve analysis.
Applications and Benefits:
  • Used in industrial plant engineering, process automation, coating plants, and vacuum furnaces.
  • Ensures quality assurance through process control and documentation.
  • Offers intuitive user interfaces and real-time data tracking.
  • Supports preventive maintenance and production process security.
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Catalog excerpts

Smartline-1

Intelligent Vacuum Metrology

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Smartline-2

Intelligent Vacuum Transducers for 1200 to 5 x 10-10 mbar Joy in innovation is our main driving force for developing vacuum metrology at its best. The new generation of Smartline sets highest standards with regard to precision, functionality and reliability. Durability That Pays Off The THYRACONT Pirani with extended measuring range activates ionization sensors below a very low pressure threshold. This protects the sensors and improves gauge life. Stay Connected The latest transducers offer an RS485 interface and an additional 0-10 V output or EtherCAT. Time Is Money Smartline‘s intelligent microcontrollers...

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Smartline-3

Application Example Silicon nitride is used in the semiconductor industry as an insulating material or for masking. It is deposited by PECVD (plasma-enhanced CVD) or LPCVD (low pressure CVD). The feeding of the coating system is done via a load-lock to continuously keep the vacuum in the process chamber at 10"2 to 1 mbar. Challenge The pressure must be measured accurately while evacuating the air lock, in order to take in the wafer into the process chamber at the earliest possible moment to start the coating process. At last the processed wafer is returned to the load-lock. After venting back to...

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Smartline-4

VSR The combination of piezo and Pirani sensor in the digital VSR vacuum transducer offers high precision and excellent resolution in the rough and fine vacuum range. Microcontroller intelligence automatically manages the optional interplay of both vacuum sensors. Smartline represents cutting edge technology providing safe, precise and cost effective process control. Typical Applications • Load locks • Analysis technology • Coating plants •Vacuum furnaces • Leakage tests • Operational control of roughing pumps • Process engineering • Mass spectrometers • Safety circuits in vacuum systems Smartline...

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Smartline-5

Technical Data Product Codes _______________________________________________________________________________________ Measuring Principle Diaphragm piezo resistive / Pirani _______________________________________________________________________________________ Materials In Contact With Vacuum Stainless steel 1.4307, nickel, gold, silicon oxide, tungsten, glass _______________________________________________________________________________________ Measurement Range 1200 - 1 x 10-4 mbar (900 - 1 x 10-4 Torr), max. overpressure 4 bar abs. _______________________________________________________________________________________...

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Smartline-6

Smartline Vacuum Transducer Absolute Pressure 1000 to 1 x 10-4 mbar The processor controlled VSP with robust helix filament is ideal for precise measurements in the fine vacuum range. Smartline represents cutting edge technology providing safe, precise and cost effective process control. Typical Applications •Analysis instruments • Operational control of roughing pumps and vacuum plants • Safety circuits in vacuum systems •Vacuum furnaces • Leakage tests • Freeze drying • Process engineering •Vacuum centrifuges Benefits • Durable Pirani helix filament • High resolution • Good accuracy and excellent reproducibility •Two...

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Smartline-7

Technical Data Product Codes _______________________________________________________________________________________ Measuring Principle Pirani _______________________________________________________________________________________ Materials In Contact With Vacuum Stainless steel 1.4307, nickel, tungsten, glass _______________________________________________________________________________________ Measurement Range 1000 - 1 x 10-4 mbar (750 - 1 x 10-4 Torr), max. overpressure 4 bar abs. _______________________________________________________________________________________ Accuracy 1000 - 20...

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Smartline-8

Smartline Vacuum Transducer Absolute Pressure 1000 to 5 x 10-9 mbar The digital combination transducer VSM (Pirani/cold cathode) measures absolute pressure from atmospheric pressure to ultrahigh vacuum. Microcontroller intelligence automatically manages the optional interplay of both vacuum sensors. Smartline represents cutting edge technology providing safe, precise and cost effective process control. Typical Applications • Analysis technology • Coating plants and vapor deposition •Vacuum furnaces • Process engineering • Measuring and controlling in fine and ultrahigh vacuum • Sputtering plants...

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Smartline-9

Vout /V = 0,6 log (p/mbar) + 6,8 p /mbar = 10 ( (Vout /V – 6,8) / 0,6 ) Technical Data _______________________________________________________________________________________ Measuring Principle Pirani / inverted magnetron, both depending on gas type _______________________________________________________________________________________ Material In Contact With Vacuum Stainl. steel 1.4307, nickel, tungsten, molybdenum, glass, ceramic _______________________________________________________________________________________ Measurement Range 1000 - 5 x 10-9 mbar (750 - 5 x 10-9 Torr), max. overpressure...

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Smartline-10

VSH Smartline Vacuum Transducer Absolute Pressure 1000 to 5 x 10-10 mbar The digital combination transducer VSH (Pirani/hot cathode) measures absolute pressure from atmospheric pressure to ultrahigh vacuum. Microcontroller intelligence automatically manages the optional interplay of both vacuum sensors. Smartline represents cutting edge technology providing safe, precise and cost effective process control. Typical Applications • Analysis technology • Coating plants and vapor deposition • Sputtering plants • Measuring and controlling in the fine and ultrahigh vacuum range •Vacuum furnaces • Process...

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Smartline-11

Vout /V = 0,6 log (p/mbar) + 6,8 p /mbar = 10( (Vout /V – 6,8) / 0,6 ) Technical Data Product Codes _______________________________________________________________________________________ Measuring Principle Pirani / Bayard Alpert, depending on gas type _______________________________________________________________________________________ Materials In Contact With Vacuum Stainl. steel 1.4307, Ni, W, Pl, yttrium coated iridium, glass _______________________________________________________________________________________ Measurement Range 1000 - 5 x10-10 mbar (750 - 5 x10-10 Torr), max. overpressure...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.