FlatSeal™ HMF30 Series

FlatSeal™ HMF30 Series
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FlatSeal™ HMF30 Series

Product catalog summary
Overview
The document provides an in-depth analysis of Trelleborg Sealing Solutions' FlatSealTM HMF30 series, which are expanded graphite gaskets designed for high-temperature and high-pressure applications. These gaskets are ideal for environments with extreme heat, hazardous chemicals, and require low creep properties.
Specifications and Features
  • Temperature range: -270°C to +550°C (-454°F to +1022°F).
  • Universal chemical compatibility and adaptability to flange unevenness.
  • Low creep properties and oxidation resistance.
  • Compliance with TA Luft fugitive emissions and VDI guideline 2290.
Product Variants
  • FlatSealTM HMF30: Reinforced with expanded metal insert for versatile use.
  • FlatSealTM HMF31: Standard gasket meeting fugitive emission requirements.
  • FlatSealTM HMF32: Incorporates XP Technology for enhanced oxidation resistance.
  • FlatSealTM HMF33: Combines XP Technology with fugitive emission standards.
  • FlatSealTM HMF35: Pre-compressed graphite sheet without metal reinforcement.
  • FlatSealTM HMF36: Multilayer gasket with expanded and flat metal inserts for mechanical stability.
  • FlatSealTM HMF38: Reinforced with flat metal insert for complex geometries and thin gasket thicknesses.
Innovations and Technology
  • XP Technology: Enhances oxidation resistance, extends service life, and provides anti-stick properties.
  • Expanded Metal Layer: Optimizes surface pressure distribution and enhances sealing performance.
Testing and Quality Assurance
  • Fujifilm testing for surface pressure distribution optimization.
  • Temperature and pressure tests for performance under extreme conditions.
  • Compliance with EN 14772 for oxidation resistance.
Applications
The FlatSealTM HMF30 series is suitable for applications involving steam, heat carrier oil, aggressive chemicals, and exhaust gas. It is ideal for OEM and processing industry applications, including fittings, compressors, pumps, and valves.
Conclusion
The FlatSealTM HMF30 series provides a comprehensive sealing solution for extreme environments, focusing on high performance, durability, and compliance with industry standards.
Additional Technical Specifications
  • Gasket Thickness: HMF30/32, HMF31/33, HMF36 have a thickness of 2.0 mm, while HMF38 is 1.0 mm.
  • Graphite Purity: Over 98%, with HMF36 at 99.5%.
  • Density: Ranges from 1.20 g/cm³ for HMF36 to 1.40 g/cm³ for HMF38.
  • Residual Stress: ≥ 45 N/mm² at +300°C.
Performance Metrics
  • Compressibility and Recovery: Compressibility ranges from 37% to 50%, recovery from 10% to 17%.
  • Specific Leakage Rate: HMF30/32 and HMF31/33 ≤ 0.01 mg/(s*m), HMF38 is 0.05 mg/(s*m).
  • Oxidation Value: With XP Technology, ≤ 3%/h.
  • Tensile Strength: Ranges from 8 N/mm² for HMF30/32 and HMF31/33 to 25 N/mm² for HMF38.
Standards and Compliance
  • Compliance with DIN and ASTM standards for physical and chemical properties.
  • Chloride and fluoride content within specified limits for safety and performance.
Applications
These gasket materials are suitable for demanding environments, including aerospace, automotive, and general industrial applications, designed to seal, damp, and protect critical applications.
Contact Information
For further inquiries, Trelleborg Sealing Solutions can be contacted through their website or social media platforms.
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Catalog excerpts

FlatSeal™ HMF30 Series-1

EXPANDED GRAPHITE GASKETS FOR MAXIMUM PERFORMANCE IN HIGH TEMPERATURE APPLICATIONS

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FlatSeal™ HMF30 Series-2

Effective sealing of flanges in applications containing extreme heat, hazardous chemicals or when low creep properties are required, is extremely challenging. Conventional rubber bonded gasket materials cannot seal in high temperatures. Graphite gaskets, particularly those made using high-purity, expanded graphite, offer the optimum solution for the most extreme environments. Manufactured using advanced processing technology, the FlatSeal™ HMF30 series is a family of expanded graphite gaskets designed to effectively seal under extreme temperatures and pressures and in applications containing...

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FlatSeal™ HMF30 Series-3

PIONEERING INNOVATIONS • Suitable for temperatures from -270 °C to +550 °C / • Retains sealing performance with changing loads • Maximum adaptability to flange unevenness • Outstanding low creep properties in high temperature applications • Universal chemical compatibility • XP Technology maximizes oxidation resistance and minimizes downtime for maintenance due to excellent anti-stick properties • Meets TA Luft (Technical Instructions on Air Quality Control) fugitive emissions requirements • Suitable for designs that must comply with VDI (Verein Deutscher Ingenieure, German Association of Engineers)...

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FlatSeal™ HMF30 Series-4

The FlatSeal™ HMF30 series of graphite based flat gaskets has been specially engineered for use in extreme operating environments. Each material consists of a high-performance graphite foil, which can be combined with a metal layer or layers and XP Technology, giving each material its own unique performance profile.

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FlatSeal™ HMF30 Series-5

FlatSealTM Selector In addition to the FlatSeal™ HMF30 series, Trelleborg Sealing Solutions offers a wide variety of FlatSeal™ options in materials engineered for specific operating conditions. Need help specifying a FlatSealTM for your application? The new FlatSealTM Selector helps you select a material based on operating conditions and calculates the surface pressure in your application. www.trelleborg.com/seals/tools TRELLEBORG SEALING SOLUTIONS ˙

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FlatSeal™ HMF30 Series-6

Versatile Graphite Gaskets Made from high quality expanded graphite, FlatSeal™ gaskets in HMF30 and HMF32 are excellent all-around gaskets for high temperature and pressure applications. They demonstrate wide-ranging media compatibility and can withstand alternating loads. Reinforced with an expanded metal layer, FlatSeal™ HMF30 suitable for a wide range of uses , which optimizes logistics and handling processes. FlatSealTM HMF32 combines the characteristics of FlatSealTM HMF30 with innovative XP Technology. This makes graphite more resistant to oxidation for extended sealing performance and...

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FlatSeal™ HMF30 Series-7

Expanded Metal Layer FlatSealTM in HMF30, HMF31, HMF32 HMF33 and HMF36 is reinforced with an expanded metal layer, made from acidresistant steel. With its unique, three dimensional geometry, this insert: • Optimizes surface pressure distribution • Enhances sealing performance of graphite foil • Makes narrower gasket widths possible with its unique grid geometry • Increases the mechanical stability of the gasket • Improves gasket handling A close-up view of FlatSealTM HMF31 with an expanded metal layer. Enclosed entirely by the graphite foil, the expanded metal layer optimizes surface pressure...

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FlatSeal™ HMF30 Series-8

FlatSealTM HMF36 Unique multilayer structure for superior performance With its innovative multilayer concept, FlatSealTM HMF36 offers outstanding adaptability to flange surfaces and the highest mechanical stability. It is made from expanded graphite foil reinforced with a combination of expanded and smooth metal layers. The outer layers of graphite foil are reinforced with expanded metal inserts, enhancing the adaptability of the flat gasket. This enables tight sealing, compensates for flange unevenness and moderate damage, and facilitates handling and installation processes. This high-performance...

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FlatSeal™ HMF30 Series-9

PIONEERING INNOVATIONS For complex gasket geometries Specially engineered for filigree and complex geometries and thin gasket thicknesses, FlatSeal™ HMF38 is composed of expanded graphite foil, reinforced with a smooth metal layer. Compared to conventional tanged metal gaskets, it offers the following benefits: • Enables gaskets with thicknesses under one millimeter • Facilitates complex geometries with narrow gaskets widths • Prevents injury during handling from burrs • Eliminates contact corrosion at the flange surfaces due to projecting metal This unique performance profile makes FlatSeal™...

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FlatSeal™ HMF30 Series-10

XP Technology XP Technology is an inorganic treatment of the graphite foil, to enhance product properties. EXTENDING FLATSEALTM SERVICE LIFE BY OPTIMIZING OXIDATION RESISTANCE When an oxidant, such as oxygen, is present in an application, graphite gaskets are subject to oxidation at higher temperatures. This leads to a loss of graphite mass, thereby decreasing the sealing performance of the gasket. Innovative XP Technology makes graphite more resistant to oxidation, which improves the long-term sealing performance of gaskets in high-temperature applications. XP Technology is long-lasting and...

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FlatSeal™ HMF30 Series-11

OUTSTANDING ANTI-STICK PROPERTIES In addition to maximizing oxidation resistance, XP Technology provides outstanding anti-stick properties. Gaskets retain anti-stick properties over a full range of temperatures. In addition, due to the inorganic, inert structure of this technology, it demonstrates universal chemical compatibility. Simplifying Flange Maintenance XP Technology significantly reduces graphite deposits on the sealing surfaces. This facilitates gasket removal and simplifies cleaning of the flanges, optimizing maintenance operations, while protecting the sealing surface of the flange....

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FlatSeal™ HMF30 Series-12

Numerous tests are performed on gasket materials, ranging from chemical compatibility testing to tests to verily the mechanical strength and sealing of the materials. When needed, customer-specific tests are conducted to ensure optimum gasket performance in the application. Please contact your local Customer Service Center for test data to support the application design and to support with selection of the material most suitable for the operating environment of your application. Temperature testing consists of two parts: • First, the gasket is compressed at room temperature between two surfaces....

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