System 3000

System 3000

System 3000

Product catalog summary
Overview: The System 3000 Cassette Seal by Trelleborg Sealing Solutions is engineered for vehicles operating in challenging environments, such as heavy trucks, forestry machinery, agricultural equipment, and off-road vehicles. It features a spring-activated sealing lip and multiple dust and exclusion lips to protect against water, sand, and dust.
Specifications: The seal is optimized for rotating hub applications, with a press-fit metal casing for efficient heat transfer. The elastomeric portion remains static, ensuring consistent sealing force regardless of vehicle speed. The System 3000 HS variant is designed for high-speed applications, proven in field tests like the Paris-Dakar Rally.
Special Features:
  • Low-friction optimized sealing lip design.
  • Metallic contact for heat transfer.
  • Enclosed design for lip protection.
  • Spring-energized sealing lip towards the oil side.
  • Stationary lips unaffected by wheel rotation.
  • Built-in grease reservoirs for optimal startup and longevity.
Operational Advantages:
  • Extended service life and high reliability.
  • Environmental protection by preventing leakage.
  • Easy installation and maintenance.
  • High-speed capability up to 1200 ft/m for System 3000 HS.
  • Cost savings on machining and assembly.
Material and Construction: The seal is available in NBR, HNBR, and FKM materials, with carbon steel casing and stainless steel spring. These materials are tested under laboratory conditions, and practical applications may require adjustments to maximum values.
Recommendations: Customers should conduct adequate testing to ensure product suitability for specific applications, especially under exceptional operating conditions.
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Catalog excerpts

System 3000-1

System 3000 CASSETTE SEAL The System 3000 Cassette seal is designed especially for use with vehicles working in arduous conditions, such as heavy trucks, forestry machinery, agricultural equipment and general off-road vehicles. In addition to the sealing function performed by the spring-activated sealing lip, there are several dust and exclusion lips that form effective barriers against water, sand and dust. System 3000 is optimized for use in rotating hub applications. When optimized, the press-fit of the outside metal casing within the wheel hub ensures an efficient transfer of frictional heat from the seal. The inside elastomeric portion is fitted on the shaft and remains static when the equipment is in use, ensuring constant sealing force, independent of the vehicle speed. This, and the totally enclosed nature of System 3000, means service life is considerably longer than other current designs. The System 3000 HS (High Speed) seal is based on the well proven System 3000, and as the name implies, is developed for equipment running at higher speeds. A part of our product development testing for System 3000 HS included fieldtesting with axles installed on the ”de-Rooy Transport” team’s heavy trucks, which successfully completed the Paris-Dakar Rally 2001. During the race the seal performed perfectly even when exposed to speeds up to 95 mph under severe road and weather conditions. Subsequent inspection revealed there to be no signs of excessive wear nor deterioration of the sealing lips and the mating metal surfac

 Open the catalog to page 1
System 3000-2

• Positioning and design of the sealing lip optimized for low-friction • Efficient transfer of frictional heat from the seal due to metallic contact between casing and hub • Enclosed design protects the sealing lips • The seal is press fitted into the housing and requires no further means of retention • Spring-energized sealing lip towards the oil side • Sealing force is not influenced by the wheel rotation, as the lips are stationary • Built-in distance lugs ensure correct positioning of sealing element • The seal has built-in grease reservoirs and is delivered grease-filled for ideal start...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.