We cast dreams into reality

Trushape is one of the pioneers in the metal shaping industry delivering quality products with integrity & excellence INDEX Page Investment Casting Process Flow 2. Lost Foam Casting Process Flow 3. Product Segments General Engineering COmponents 5. Automotive, Electrical & Electronics 6. Industrial Sewing, Textile & Hardware 7. Procedures for every Requirement 10.

Trushape Precision Castings Pvt. Ltd., established in 2000 in Bhavnagar district of Gujarat State of India, manufacturing Ferrous & Non-ferrous Investment Precision Castings by different processes, has carved a niche for itself as the manufacturer of Quality Investment Castings. Trushape draws its name from a combination of two words; "True" and "Shape". The name itself embodies the principle, culture and objectives of the company. Trushape is spread over a sprawling area of 90000 Square Feet with an eye towards ease of future expansion. The manufacturing facility is housed in a modern and spacious...

Investment Casting Process Flow Aluminium/Steel Die Tool having component cavity is manufactured for injection moulding. Wax is injected at high pressure and temperature into the Die tool to obtain a replica of component in wax. These wax patterns are glued together to form an assembly tree which consists of spur, runner, gate and components. The assembly tree is dipped into ceramic slurry then coated by fine to coarse sand. The process is repeated several times to achieve the desired level of coating thickness. Once the assembly is dried, the wax is removed out of the shell using high pressure...

Lost Foam Casting Process Flow Aluminium/Steel Die Tool consisting of component cavity is manufactured for pressure injection moulding. Polystyrene Foam is injected at high pressure and temperature into the Die tool to obtain a replica of component in Foam These Foam patterns are glued together to form an assembly tree which consists of spur, runner, gate and components. The assembly tree is dipped into a slurry which acts as the primary coat. After drying the coated assembly is placed in an empty chamber which is filled with sand which gives support to the assembly while pouring. The molten...

In several areas of Industrial applications, castings used in the manufacturing of Heat Treatment furnaces from Trushape ensure reliable technical functions. Razor Bade components, Power generation parts, springs and cutters. Fuel Rails, Orifices Surgical anvils, Needle caps/guards, hypodermic needles. Helicopter components, Jet engine components, landing gears. Materials, weight spectrum • Alloys: Austenitic Steels. Ferritic austenitic Steels, NonMagnetic Steels etc. Trushape Technologies • Investment Casting • Lost Foam Casting • Additive Casting Trushape manufactures energy recovery heat exchangers...

In several areas of Industrial applications castings from Trushape manufactured components ensures reliability. Turbo Pump - Stators, Rotors. • Conveyor System automation: Hangers • Food Industry: Coupler, Spindle Materials, weight spectrum • Ferrous & Non-Ferrous Alloys, max. 28 Kg Trushape Technologies • Investment Casting • Lost Foam Casting • Additive Casting Trushape manufactures Impellers for multistage gas turbines, which are used in Oil & Gas Industries

We are proud to cater to several industries and MNC's by supplying them with fully finished precision castings. Safety-Critical chassis components Switch Gear, Electrical contacts Materials, weight spectrum • Alloys: EN Series, Stainless Steel, Carbon Steel, CK40, SG Iron Copper, Brass and many more. Trushape Technologies • Investment Casting • Lost Foam Casting • Additive Casting Trushape manufactures 99.9% pure Copper castings which are used as electrical contacts

We manufacture finished components for critical components of the sewing and textile industry along with ready to use parts for hardware and architectural applications. • Sewing & Textile: Critical components of sewing machinery Hinges, Locks, Architectural Hardware, Glass holding components Materials, weight spectrum • Alloys: Stainless Steel, WCB, Gunmetal, Aluminum etc. Trushape Technologies • Investment Casting • Lost Foam Casting • Additive Casting Architectural Hardware - Anchors which are used for holding glass ceilings in building exteriors

Applications • Defence: Rifle Eye Sight, Pistol Safety Switch. Helicopter Hub Horse Shoe, Stirrup • Alloys: IS, BS, GOST, MIL, Stainless Steel, Carbon Steel • Investment Casting • Lost Foam Casting • Additive Casting Trushape Manufacturers defence components such as eyesight and safety switch for Indian ordinance factory

Prosthetics & Orthotics We have proudly developed our own set of Orthotic & Prosthetic Products which includes Prosthetic Adapters, Transtibial Prosthetic Kit, Pediatric Prosthetic Components and Kits, Lower Extremity - Pre Fabricated Orthotics, Sach Foot, Aluminum AK & BK Pylons. Materials, weight spectrum Alloys: Stainless Steel, Aluminum, PU Weight: max 2.5 Kg Trushape Technologies Investment Casting Additive Casting (Prototyping) AK552 - 4 Bar Polycentric Knee Joint weighing 1.395 Kgs which could take up a bodyweight load of 100 Kgs

Investment Casting Advantages: • Alloy Selection • exceptional surface finish • Tight Tolerances • Low-tooling costs • Faster Production Lost Foam Casting Advantages: • Simple and straightforward process • Shorter Lead time • Rapid Bulk Production Additive Casting Advantages: • Rapid Prototyping • Lead time is 7 - 8 days • Nominal Tolerances • Minimal Tooling costs • The flexibility of design changes • Versatility in alloy selection

TRUSHAPE products are marked by high quality. In addition to the strict quality assurance of the individual products, the TRUSHAPE management system is certified according to the international standards ISO 9001 & ISO 13485. TRUSHAPE uses a variety of methods and instruments to ensure product quality • Customer centricity is at the core of TRUSHAPE and it is that belief that has led the business to build long term relationship • Ensuring a positive customer experience, making available goods and services that are of top notch is given prime importance • At TRUSHAPE, error prevention takes priority...