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SidePak AM520

SidePak AM520
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SidePak AM520

Product catalog summary
Introduction
The document serves as a user guide for the SIDEPAK™ Personal Aerosol Monitor Model AM520/AM520i, detailing its operation, maintenance, and safety information. It includes warranty details, service policies, and trademark information.
Warranty and Liability
The warranty covers defects in workmanship and materials for 24 months, excluding certain components like sensors and batteries. Misuse or improper maintenance voids the warranty. Liability is limited to repair, replacement, or refund.
Safety Information
The device is a Class I laser product with specific warnings for hazardous area installations. Following safety instructions is crucial to prevent laser radiation exposure and ensure intrinsic safety, especially for the AM520i model.
Setup and Operation
Instructions cover unpacking, setting up, and powering the device, including battery installation and charging. The guide details the Smart Battery Management System and TrakPro™ Data Analysis Software installation.
Device Features and Functions
The guide describes features such as ports, keypad functions, and menu navigation. It explains operation modes like Survey, Data Logging, and Run Mode, and provides settings for log intervals, time constants, and calibration procedures.
Maintenance
Maintenance instructions include general cleaning, impactor and cyclone maintenance, and calibration procedures for measuring diesel particulate matter.
Troubleshooting
A troubleshooting table addresses common issues, with contact information for technical support and service.
Specifications and Certifications
The document outlines specifications for the AM520/AM520i, certified for hazardous areas, and includes compliance certificates for CSA, IECEx, and ATEX standards.
Warnings and Safety Information
Warnings emphasize safe operation, advising against disassembling the battery pack, avoiding short-circuiting, and using only TSI® approved power supplies. The USB interface should not be used in hazardous areas.
Installation and Use in Hazardous Areas
Instructions for safe use in hazardous areas include certification markings and usage conditions. The equipment is suitable for Zones 0, 1, and 2 with specific gas groups and temperature classes.
Battery Management and Charging
The AM520/AM520i uses a rechargeable Lithium Ion battery pack with Smart Battery Management System™ technology. Instructions for installation, charging, and maintenance are provided.
Unpacking and Parts Identification
A detailed list of components included with the AM520/AM520i is provided, along with part numbers and descriptions.
Software Installation
Instructions for installing TrakPro™ Data Analysis Software are provided, allowing users to preprogram the monitor, download and analyze data, and create reports.
Overview
The SidePak™ Personal Aerosol Monitor is a compact, battery-operated laser photometer for measuring airborne particle mass-concentration. It features an adjustable sampling pump flow rate and displays real-time aerosol concentration on a high-resolution OLED screen.
Key Features
Includes USB port for data transfer, power port for charging, exhaust port, interchangeable inlet, and battery access.
Operation
Powering on/off, keypad functions, and menu navigation are detailed. Modes of operation include Survey Mode, Data Logging, and Run Mode Options.
Settings
Log Interval and Time Constant settings are explained, affecting recorded data and display readings respectively.
Additional Notes
Emphasizes using the correct power supply, keypad locking, and data logging management.
Calibration
Calibration factors adjust readings for different aerosol properties. Zeroing and flow calibration ensure accurate data.
Data Management
The DATA menu allows viewing statistics and clearing memory. Alarms can be configured for visual and audible indicators.
Post-Sampling Data Reporting
Data can be downloaded to a PC using TrakPro™ software for analysis and graphing.
Maintenance
Regular maintenance includes cleaning, impactor and cyclone maintenance, battery charging, and zeroing the instrument.
Specifications and Components
Specifications for particle measurement include inlets for PM1.0, PM2.5, PM5, and PM10. Operational guidelines and maintenance procedures are detailed.
Troubleshooting and Error Messages
Guidance on addressing error messages related to user settings, calibration, and hardware faults is provided.
Technical Support and Service Contacts
Contact information for technical support and service is provided for various regions.
Custom Calibrations
Explains developing a photometric calibration factor for specific aerosols to improve measurement accuracy.
Converting Stored Data
Instructions for converting logged data to calibrated data using TrakPro™ Data Analysis Software are provided.
Compliance and Certifications
Includes declarations of conformity and CSA certificates of compliance for the AM520 and AM520i models.
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Catalog excerpts

SidePak AM520-1

SIDEPAK™ PERSONAL AEROSOL MONITOR MODEL AM520/AM520i USER GUIDE

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SidePak AM520-3

Copyright © TSI Incorporated / 6009829 / Revision K / 2016-2020 / All rights reserved. Address TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA Fax No. (651) 490-3824 Limitation of Warranty and Liability (effective February 2015) Seller warrants the goods, excluding software, sold hereunder, under normal use and service as described in the operator's manual, to be free from defects in workmanship and material for 24 months, or if less, the length of time specified in the operator's manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory...

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SidePak AM520-4

REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller's factory shall be...

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SidePak AM520-8

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SidePak AM520-9

Safety Information When operated according to the manufacturer’s instructions, this device is a Class I laser product as defined by U.S. Department of Health and Human Services standards under the Radiation Control for Health and Safety Act of 1968. A certification and identification label similar to the one shown below is affixed to each instrument. There are no user-serviceable parts inside this instrument. Performing services other than those described in this manual may result in exposure to harmful (visible) laser radiation. A warning label like the one shown below is affixed to the internal...

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SidePak AM520-10

INTRINSICALLY SAFE (AM520i only) THE EFFECT OF THE INTERNAL LASER ON GAS MIXTURES HAS NOT BEEN EVALUATED BY CSA EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY FOR USE WITH BATTERY PACK PART NUMBER 803322 (AM520i) ONLY FOR USE WITH BATTERY PACK PART NUMBERS 803300 or 803322 (AM520) ONLY CHANGE AND/OR RECHARGE BATTERIES IN A NON-HAZARDOUS LOCATION ONLY BATTERIES TO BE CHARGED WITH POWER SUPPLY 803302 ONLY TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON-HAZARDOUS TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES,...

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SidePak AM520-11

The label on the intrinsic safety rating label directs you to read all the warnings in the manual. Intrinsic Safety Rating Information (AM520i only) CSA CLASS 2258-03 PROCESS CONTROL EQUIPMENT – Intrinsically Safe and Non-Incendive Systems - For Hazardous Locations – Certified to Canadian Standards Class I, Division I, Groups A, B, C, D, Class II, Division I, Groups E, F, G, Class III; T4; Ex ia IIC T4 Ga Rated: 12Vdc SELV, 2.5A Ta = 0 °C to +50 °C CLASS 2258-83 PROCESS CONTROL EQUIPMENT – Intrinsically Safe and Non-Incendive Systems - For Hazardous Locations – Certified to US Standards Class...

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SidePak AM520-12

WARNING Any damage to the base unit that results in a cracked or broken case should be immediately returned to TSI® for repair as it may affect safety rating compliance of the equipment. A damaged case could allow for the ingress of dust, dirt or other material and moisture into the unit and diminish the safety of the device. DO NOT attempt to disassemble or service the battery pack. DO NOT short-circuit the battery pack. DO NOT incinerate or destroy the battery pack. DO NOT attempt to charge the battery packs using anything except a TSI® approved power supply. Doing so may cause permanent damage...

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SidePak AM520-13

DO NOT ATTEMPT TO CONNECT THE USB INTERFACE IN A HAZARDOUS AREA DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY POTENTIAL ELECTROSTATIC CHARGING HAZARD – SEE INSTRUCTIONS IN THE MANUAL THE EFFECT OF THE INTERNAL LASER ON GAS/PARTICLE MIXTURES HAS NOT BEEN EVALUATED WARNING The safety of any system incorporating an AM520i/AM520 is the responsibility of the assembler of the system. Instructions Specific to Hazardous Area Installations [in accordance with IEC 60079-0:2011 clause 30 (AM520i only)] The following instructions...

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SidePak AM520-14

4. The maximum surface temperature of the AM520i is 143.8°C 5. The equipment is only certified for use in ambient temperatures in the range 0°C to +50°C and should not be used outside this range. 6. Installation shall be carried out in accordance with the applicable code of practice by suitably-trained personnel. 7. With regard to explosion safety, there are no special checking or maintenance conditions other than a periodic check. 8. With regard to explosion safety, it is not necessary to check for correct operation. 9. The equipment contains no user-replaceable parts and is not intended to...

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SidePak AM520-15

The AM520i shall only be charged in the non-hazardous area using the charger specifically supplied for use with the unit approved as SELV (or Class 2, for North America) equipment against IEC 60950. The maximum output voltage from the charger shall not exceed 12 VDC. The battery pack assembly model number 803322 shall only be removed or replaced in the non-hazardous area. Additional information For reference, TSI® Incorporated main repair address is specified in the beginning of Chapter 5 of this manual. In addition, International repair/service addresses can be found in the Technical Contacts...

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SidePak AM520-16

North America (CAN/US, Issued 2018) • CAN/CSA-C22.2 No. 61010-1-12 (reaffirmed 2017): Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements – Third Edition; Update No. 1: July 2015; Update No. 2: April 2016 CAN/CSA C22.2 No. 60079-0:15 Explosive Atmospheres – Part 0: Equipment – General Requirements – Third Edition CAN/CSA C22.2 No. 60079-11:14 Explosive Atmospheres – Part 11: Equipment Protection by Intrinsic Safety “i” – Second Edition CAN/CSA C22.2 No. 60529:16 Degrees of protection provided by enclosures (IP Code) – Second...

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