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Practical guide for vacuum in the laboratory

Practical guide for vacuum in the laboratory
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Practical guide for vacuum in the laboratory

Product catalog summary
Introduction
This guide from VACUUBRAND emphasizes the critical role of vacuum technology in laboratory settings, highlighting its importance in ensuring reliable, safe, and efficient processes. It underscores the necessity for continuous innovation and quality in vacuum technology to support diverse laboratory applications.
Why Vacuum?
Vacuum technology is vital for laboratory applications such as filtration, evaporation, distillation, and drying. It accelerates processes by creating low-pressure environments, facilitating quicker transitions from liquid to gaseous states, particularly for heat-sensitive materials.
Requirements for Vacuum Technology
The requirements for vacuum technology depend on the application and substances used. Key considerations include application type, substances involved, volume, and precision needed. Critical parameters include ultimate vacuum and pumping speed, with different pressure ranges necessitating different pump technologies.
Ultimate Vacuum and Pumping Speed
Vacuum pumps are defined by their ultimate vacuum and pumping speed. The guide explains pressure ranges from rough to ultra-high vacuum and corresponding technologies like diaphragm and rotary vane pumps. It also discusses the importance of pumping speed curves in selecting the right pump.
Suitability for Chemical Processes
Corrosion-resistant pumps are essential for chemical processes. VACUUBRAND pumps use chemically resistant plastics and have ATEX approval for safe solvent use. VARIO® pumps' intelligent control technology enhances precision and comfort by automatically adjusting the vacuum.
Technology
The guide outlines technical solutions for vacuum requirements, emphasizing design details and material quality. It describes diaphragm, rotary vane, and screw pumps, highlighting their construction, operation, and suitability for different applications.
Diaphragm Pumps
These pumps use chemically resistant materials and are suitable for dry compression. They feature a modular design, allowing for various configurations to achieve desired vacuum levels and pumping speeds.
Rotary Vane Pumps
These pumps offer better ultimate vacuum levels but have lower chemical resistance. They require protection from corrosive chemicals and are often used with cold traps to prevent oil contamination.
Screw Pumps
Screw pumps provide deep vacuum without oil or abrasion contamination. They are low-maintenance and suitable for applications requiring chemically resistant and oil-free vacuum pumps.
Condensation Management
Condensation inside pumps can impair function and cause damage, especially in diaphragm and rotary vane pumps. A gas ballast is recommended to reduce gas condensation, crucial for chemical industry applications. Running the pump with the gas ballast open before shutdown is advised to remove condensate.
Protection and Environmental Safety
To protect pumps and the environment, the use of cold traps, oil mist filters, condensate separators, and emission condensers is recommended. These components help prevent contamination and protect against solvent emissions. The VACUU·PURE® screw pump design eliminates the need for a gas ballast, enhancing safety and efficiency.
Measurement Technology
Different pressure sensors are used for vacuum measurement depending on the pressure range. Capacitive sensors are suitable for rough vacuum, while Pirani sensors are used for fine vacuum. The document highlights the advantages of using chemically resistant combination gauges for accurate measurements across a wide range.
Control Technology
Vacuum control can be achieved through manual flow control, electronic valve switching, or rotational speed control. The document explains the benefits of using speed control for precise vacuum regulation, offering significant energy savings and reducing wear and noise emissions.
Network Solutions
The document compares centralized and decentralized vacuum supply systems, recommending local networks for laboratory settings to reduce costs, noise, and space requirements. The VACUU·LAN® system is highlighted for its modular design and chemical resistance, offering a flexible solution for multiple workstations.
Choosing the Right Pump
The document provides guidance on selecting the appropriate vacuum pump based on media used, volume requirements, and the need for precise vacuum control. It emphasizes the importance of considering specific requirements such as solvent recovery and safety standards.
Conclusion
VACUUBRAND offers a wide range of vacuum pumps and solutions tailored to laboratory needs. The document underscores the company's commitment to innovation, quality, and customer service, ensuring reliable and efficient laboratory processes.
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Catalog excerpts

Practical guide for vacuum in the laboratory-1

Practical guide for your vacuum in the laboratory Requirements and specific solutions for biopharma, chemistry, analytics, physics and renewable energies Clever vacuum technology for reliable, safe and efficient processes

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Practical guide for vacuum in the laboratory-2

‘The right tool saves time’ This saying applies not only on the construction site, but also in the laboratory. The role of vacuum is often underestimated precisely because it is intangible. Yet for many laboratory applications it is invaluable. Clever vacuum technology from VACUUBRAND makes your processes reliable, safe and efficient. This is why we have been dedicated to continuous innovation, first-class performance and outstanding quality for decades. In this brochure, we present important distinguishing features to help you find the right vacuum supply for your laboratory and your applications....

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Practical guide for vacuum in the laboratory-3

Many people use vacuum every day in the laboratory. However, on a drying process the aggregate state of the But what is the actual purpose behind it? Vacuum is used sample changes from liquid to gaseous. We could simply for many standard applications in the preparation and let the drying process take place, just as we dry laundry in processing of samples. In most cases, the vacuum is not the the air. However, remove this would also take far too much focus, but it is absolutely essential. The most well-known time, a vacuum is also used for drying. Under vacuum, less applications for vacuum are...

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Practical guide for vacuum in the laboratory-4

Requirements for vacuum technology The vacuum requirements always depend on the individual application and the use of different substances such as solvents or buffer systems. Fundamental questions are: For which laboratory application do I need vacuum technology? What volumes do I work with? How precisely do I need to be able Characteristics such as boiling point, risk of corrosion and the quantity of solvent to be evaporated play an important role in the selection and dimensioning of the devices. For example, it makes a decisive difference whether methanol, dimethyl sulphoxide (DMSO) or a multi-component...

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Practical guide for vacuum in the laboratory-5

Ultimate vacuum and pumping speed A vacuum pump is characterized by two key parameters: Depending on the respective pressure range, different pump The lowest achievable pressure – also called ultimate technologies are used for vacuum generation. While the vacuum – and the pumping speed. The ultimate vacuum is rough vacuum range can be covered most efficiently with often specified in millibar (mbar).The lower the value, the diaphragm pumps, rotary vane pumps are often used to stronger, deeper or better the vacuum. In chemical and life generate fine vacuum. Specialized screw pumps can be science...

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Practical guide for vacuum in the laboratory-6

The pumping speed is specified in cubic metres per hour The pumping speed varies with the pressure and decreases [m3/h] or litres per minute [l/min] (1 m3/h ≙ 16,7 l/min). in the direction of the ultimate vacuum. The amount of this The greater the pumping speed, the faster the pump can loss of performance varies from pump type to pump type evacuate a certain volume. However, when selecting the and also depends, among other things, on design-related right vacuum pump and comparing the pumping speeds of two different pumps, attention should not only be paid to the maximum pumping speed, but in...

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Practical guide for vacuum in the laboratory-7

Suitability for chemical processes Depending on the application and substances used, it is chemistry diaphragm pumps are therefore equipped with important that corrosion-resistant pumps are used. This is an ATEX approval of device category 3 (suitable for zone 2) primarily ensured by the use of chemically resistant plastics in the internal, wetted area, so that almost all common sol- in the wetted area (components in contact with the process vents can be used in standard laboratory quantities without media like liquids, gas, or air). In addition, when chemicals are mentioned, solvents, i.e. flammable...

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Practical guide for vacuum in the laboratory-8

There are a variety of technical solutions for the requirements described above. However, the performance and robustness of a pump are also heavily dependent on design details and the quality of the materials used. Further distinguishing features result from the accessories used. There are significant quality differences, particularly in the area of control technology. The following section provides an overview of the most important technical features and their functions. Dry compressing diaphragm pumps down to approx. 1 mbar In a diaphragm pump, one or more diaphragms are moved The assembly...

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Practical guide for vacuum in the laboratory-9

Housing cover Valves Head cover Pump chamber Diaphragm clamping disk Diaphragm Diaphragm support disk Connection rod Excentric shaft Fig. 4: Schematic illustration of a diaphragm pump Ethylene tetrafluoroethylene ECTFE: Ethylene chlorotrifluoroethylene FFKM: Fig. 5: Consistent use of chemically resistant plastics for all wetted materials in the pump chamber You can find more detailed information on chemical resistance in our corresponding flyer! Chemistry compatibility flyer

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Practical guide for vacuum in the laboratory-10

Oil sealed rotary vane pumps down to 10-3 mbar In an oil-sealed rotary vane pump, an eccentrically mounted (Fig. 6). As soon as the gas pressure exceeds the opening cylinder with movable vanes rotates in the pump chamber pressure of the outlet valve, the gas escapes through the ex- cylinder and pushes the incoming gas towards the outlet. At haust. Oil is used here for lubricating and sealing the vanes a certain point in the rotation, the eccentric position causes the gas to be compressed by the movement of the vanes Fig. 6: Structure of a rotary vane pump The advantage of this technology in comparison...

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Practical guide for vacuum in the laboratory-11

The RC 6 chemistry-HYBRID pump is a good alternative in such cases. It combines a two-stage rotary vane pump with a chemically resistant diaphragm pump to create a corrosion-optimized solution. The diaphragm pump permanently evacuates the oil chamber of the rotary vane pump. In this way, it prevents condensation in the oil-sealed part under appropriate pressure and temperature conditions, even with a large number of corrosive vapors. Typical areas of application are freeze drying, distillation, vacuum drying ovens and Schlenk Line. ■ Reduced internal corrosion when working with corrosive vapors...

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