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Fluidized Bed Processor

Fluidized Bed Processor

Fluidized Bed Processor

Product catalog summary
Introduction
VJ Instruments has developed the Fluid Bed Processor (Model No. VJFBP-01), a versatile dryer and coater designed for small trial batches of pellets. This equipment is particularly beneficial for research and development in pharmaceuticals, chemicals, food industries, and academic institutions.

General Application
The Fluid Bed Processor is used for coating and drying processes, enhancing pellet properties such as color, taste, and release form, while protecting them from moisture and oxygen.

Requirements and Solutions
Previously, R&D units had to produce large quantities of test drugs, leading to wastage. The Fluid Bed Processor addresses this by allowing small batch processing, reducing waste and cost.

Benefits
The processor supports both aqueous and organic film coating systems and is highly portable. It features an advanced control panel for monitoring and recording settings.

Technical Specifications
  • Certificates: GMP, ISO, CE
  • Capacity: 700 ml (50 gm - 450 gm)
  • Heater Coil: 2 kW
  • Spray Gun: Standard nozzle size 1.0 mm, optional sizes available
  • Peristaltic Pump: Single head, 1.00-4.00 mm bore size
  • HMI: 4.3” touch screen with data logging
  • Temperature Controller: Ambient to 80°C
  • Compressor: Air filter with minimum 41.5 CFM @ 7 KG/CM2
  • Electric Requirements: 230 V single phase for FBP, 415 V three phase for compressor
  • Dimensions: 710 mm x 400 mm x 860 mm
  • Weight: 110 kg (160 kg with packing)

Operation
Bottom-Spray Coating (Wurster Coating): Utilizes pneumatic mass transport for uniform coating, suitable for small particles.
Top-Spray Coating: Suitable for batch or continuous operation, ensuring good spreadability and avoiding agglomeration.

Additional Notes
Images are for representation purposes and actual dimensions and weight may vary. Optional compressor model: ATALS COPCO, Model No. GX7 or above.
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Catalog excerpts

Fluidized Bed Processor-1

Fluidized Bed Processor (Coater + Dryer) Model No. VJFBP-01 TECHNICAL SPECIFICATIONS Video Link Bottom Coating Add: VJ Instruments, 166/1, Deoda Sadan, Main Road, Karanja (Lad) – 444105 Dist: Washim. (MS). Office: +91 7256-224200 M- 91 9423128314 | Email: [email protected], [email protected]

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Fluidized Bed Processor-2

VJ Instruments has introduced the Fluid Bed Processor, a revolutionary dryer and coater, adapted to handle smaller trial batches of pellets. Our new fluid bed processor offers multiple processing providing both flexibility and cost benefits. Application We have introduced our Fluid bed processor(coating and drying) for the research and development in pharmaceuticals, chemicals, food industry and academics like pharmacy colleges and institutions. Coating process of pellets are to modify colour, improving test, modified release form and protects from moisture and oxygen. Till now the research and...

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Fluidized Bed Processor-3

Coating Cylinder / Container /Bowl Coating bowl is consisted of central cylindrical portion fabricated from SS316 quality material.. A Glass Cylinder is provided on the upper cylinder to have view while coating. The heater heats the inlet air to the desired temperature required to dry the pellets. It can be controlled to deliver the air from ambient to 90 C. exhaust pipe clears the unwanted fumes and dust generated by core pellets and coating material from the coating bowl. Spray Gun Spray guns is provided which fits in both top and bottom spray coating. The spray gun delivers droplets for the...

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Fluidized Bed Processor-4

Bottom-Spray Coating (Wurster coating) This processing option uses the energy and controls the fluid bed to create a pneumatic mass transport inside a special insert, which is consisted of a perforated bottom screen with defined free areas. This uniform statistical residence time of all particles in the coating zone results in a very uniform coating. Due to the high kinetic energy provided by the pneumatic mass flow moist particles are separated, as such allowing the individual coating of even very small particles. Due to the nozzle being positioned directly inside the product and concurrently...

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Fluidized Bed Processor-5

Top-Spray Coating Spray coating can be used for all fluid bed systems, be it in batch or continuous operation or if the film is applied from a sprayed solution or suspension. For this processing option from the parameters has to be chosen to avoid agglomeration, i.e. liquid bridges between the air suspended particles. If spraying a solution or suspension the liquid only serves as a vehicle to deliver the coating material to the surface of the substrate. The quality of the coating extensively depends on the statistical residence time of the particles in the coating zone. For a classic fluid bed...

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Fluidized Bed Processor-6

Heater Coil Spray Nozzle 1.0 mm Optional with additional cost Spray Nozzle 0.8 mm Spray Nozzle 1.2 mm Peristaltic Pump Head - Single 1.00- 4.00 mm bore size with wall thickness of 1.5mm. Display - 3 digit LED display for RPM Duel Roller with spring loaded Truck. 4.3” Vivid Colour touch HMI with data logging provision Temperature Controller Temperature Sensor Filter Air with minimum 41.5 CFM @ 7 KG/CM2 Bar Pressure, 270 ltr Tank, Oil free, Supply should be provided by Client. Electric Accessories Non Contact Area Matt Finish Contact area Matt Finish Machine part- Machine Finish User Manual, Warranty...

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Fluidized Bed Processor-7

Electric Requirements For FBP -16 Amp 3 power supply single phase 230V 50 Hz For Compressor 3 phase 32 amp. 415V 50 Hz 110 kg. (Approximately) 160 kg with packing. Note 1. All the images displayed in the offer are for representation purpose only but actual may vary. 2. Dimension & weight may vary Add: VJ Instruments, 166/1, Deoda Sadan, Main Road, Karanja (Lad) – 444105 Dist: Washim. (MS). Office: +91 7256-224200 M- 91 9423128314 | Email: [email protected], [email protected]

 Open the catalog to page 7
Fluidized Bed Processor-8

www.vjinstruments.com Compressor (Optional) Company- ATALS COPCO, Model No. GX7 or above Note 1. All the images displayed in the offer are for representation purpose only but actual may vary. 2. Dimension & weight may vary Add: VJ Instruments, 166/1, Deoda Sadan, Main Road, Karanja (Lad) – 444105 Dist: Washim. (MS). Office: +91 7256-224200 M- 91 9423128314 | Email: [email protected], [email protected]

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.