Rapid Mixer Granulator

Product catalog summary

Technical Specifications Summary

General Structure & Mountings: The rapid mixer granulator is constructed with a mild steel and SS304 frame, with SS304 cladding. The mixing bowl is mounted on top, and the platform is covered with SS304. No staircase or railings are needed for the 10-liter lab model.

Mixing Container: The mixing bowl is made from SS316, featuring a conical shape to prevent material loss and ensure efficient mixing. It includes a lid with vent, view, and charging ports. The main impeller is directly mounted on a worm reduction gearbox, and the system includes a high-speed granulator for blending and granule size reduction.

Discharge Port: The discharge port is horizontally mounted with a vertical downward opening, operated pneumatically. It features a flush design to prevent material pockets, and all surfaces are polished stainless steel for easy cleaning.

Control Panel and Pneumatic System: The control panel includes phase indicating lights, variable speed controls, pneumatic/manual discharge controls, and optional ammeters. It also features a pressure switch control, moisture and oil separator, and necessary fittings.

Safety Features: The machine includes enclosed moving parts, interlocks to prevent operation with open lids or valves, and a flush wall discharge valve. It is designed for efficient mixing, consistent granule production, and reduced cleaning time.

Validation Documents: The document outlines requirements for user requirement specifications (URS), design qualification (DQ), installation and operational qualification (IQ/OQ), layout and wiring diagrams, and instruction manuals. These documents ensure compliance with technical specifications and safety standards.

Catalog excerpts

Rapid Mixer Gruanulator - Lab Model TECHNICAL SPECIFICATIONS Video Link Add: VJ Instruments, 166/1, Deoda Sadan, Main Road, Karanja (Lad) – 444105 Dist: Washim. (MS). Oﬃce: +91 7256-224220 M- 91 9423128314 | Email: [email protected], [email protected]

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(A) General Structure & Mountings:Mounting frame is made out of mild steel & SS304 and M.S. parts cladded or covered with SS304, in which drive assembly is mounted at the bottom. This frame is covered with SS304 sheet. Mixing bowl is mounted at the top of this frame. Mounting platform is covered with SS304 covers from all sides. Staircase & railings are not required in 10 Lit. Lab Model. (B) Mixing Container:Mixing container (bowl), in which contact parts are made out of SS316 quality material. It comprises a flat base with a lower vertical cylindrical wall section and an upper conical section....

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(D) CONTROL PANEL AND PNEUMATIC SYSTEM: The operating panel will be mounted on platform and is provided with following controls, in electrically controlled panel. • Three/Single phase indicating lights. • Variable speed of Impeller motor & Slow & Fast speed of Chopper motor. • Pneumatic/Manual controls for the opening and closing of the discharge port. • Ammeters for both motors (Optional). • Main panel provided with pressure switch control for proper functioning of machine at desired air pressure. • The system Consist of moisture & Oil separator with regulator, pressure gauge, air regulator,...

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www.vjinstruments.com • All moving part of the machine are totally enclosed to eliminate accident. • The machine can-not be started unless and until the mixer cover is properly closed. • Flush wall type discharge valve eliminates pockets at the port of discharge valve. Pneumatically operated (non-rotating type) material discharge valve for 5Kg containers. • Castor wheel mounted mobile unit for easy handling (Optional). • Top cover with facility of light glass, sight glass and air filter . • Stainless steel air receiver. • Air filter for compressed air. • Granulator with U shape & knife edge blades...

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Validation Documents Sr. Type NO. The URS will be provided by the buyer & must be Authorized by the client authority. All the relevant URS specifications, MOC, safety requirements shall be Featured in the URS The technical specifications of all major assemblies, Bought out items is specified in the DQ document. The various utilities such as voltage, power, steam, Design Qualification compressed air requirement shall be specified in this Documents. All the specifications mentioned in this document will be verified by the customer’s validation engineer All the major components and bought out components...

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Rapid Mixer Granulator

Rapid Mixer Granulator

Catalog excerpts

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