STERILIZATION TUNNELS

STERILIZATION TUNNELS

STERILIZATION TUNNELS

Product catalog summary
Overview
Wallstein has been a key player in manufacturing sterilization tunnels for the pharmaceutical industry for over two decades. These tunnels are crucial for sterilizing glass containers used for liquid or powdered pharmaceuticals, ensuring they are free from microorganisms and pyrogens before filling and packaging. The process employs dry and heat sterilization using the laminar flow principle, requiring precise temperature control for effective sterilization.

Specifications and Design
The sterilization tunnels are constructed from stainless steel and follow a modular design, consisting of three main assemblies: infeed, heating section, and cooling section. The number of heating and cooling sections can vary based on the size of the containers and desired throughput. The tunnels are integrated into a larger system, preceded by a cleaning machine and followed by a filling and packaging machine.

Technology and Operation
Prewashed glass containers are fed into the tunnel, preheated, and then sterilized at temperatures over 300°C. They are subsequently cooled to the desired exit temperature before being transferred to the filling machine. The system includes a jam monitoring system for safe loading, and the air is filtered and heated to the required temperature. Thermocouples are used for temperature monitoring, and service doors facilitate maintenance.

Customer Benefits
  • High-quality workmanship and seamless integration into existing systems.
  • High availability and long service life.
  • Fast response times due to in-house engineering and manufacturing capabilities.

Applications
Examples include installations in pharmaceutical factories in São Paulo and Bavaria, with configurations tailored to specific customer needs, such as varying numbers of heating and cooling sections.

Conclusion
Wallstein's sterilization tunnels are recognized for their precision, reliability, and integration capabilities, making them a preferred choice for leading global suppliers in the pharmaceutical industry.
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Catalog excerpts

STERILIZATION TUNNELS-1

STERILIZATION TUNNELS Pharmaceutical plant engineering at its best Portfolio As a long-standing partner of system providers, Wallstein has been producing various series of sterilization tunnels for the pharmaceutical industry for more than two decades. They are used to free glass containers for liquid or powdered pharmaceuticals (e.g. ampoules, cartridges or bottles) from microorganisms and pyrogens prior to filling and packaging. This is done by dry and heat sterilization according to the laminar flow principle. A dry, hot air stream is guided in such a way that it flows vertically downwards onto the sterilization objects with a laminar profile, thus thermally killing or inactivating the microorganisms and pyrogens. To achieve the desired biological effect, it is essential to ensure a defined temperature profile at the sterilization object within the defined time. Since this process places particularly high demands on reliability and hygiene, a sterilization tunnel must be manufactured with great precision and cleanliness. This is the only way to integrate it precisely and reliably into the entire filling and packaging line. Therefore, Wallstein‘s customers expect first-class execution of the design, manufacturing and assembly work. Regular awards for adherence to delivery dates, quality, and pricing as well as the classification as an A-supplier by one of the world‘s most renowned suppliers of filling and packaging technology confirm Wallstein‘s competence in this field. Sterilization tunnel Highlights  Over 1,000 sterilization tunnels manufactured to customer specifications in more than two decades  Long-term A-supplier for a leading global supplier of filling and packaging technology  Fast response times due to own engineering capacities and manufacturing facilities  Precise detailed designs for error-free implemen tation in production  High-quality individual components from renowned brand manufacturers  Large vertical range of manufacture including complete assembly, instrumentation, and cabling  Customer benefits: – Excellent workmanship quality Sterilization objects: glass containers for parenterals – Can be seamlessly integrated into overall system – High availabil

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STERILIZATION TUNNELS-2

The sterilization tunnels manufactured by Wallstein according to customer specifications are based on a modular construction system. They are made of stainless steel and consist of three main assemblies connected in series: infeed, heating section and cooling section. Depending on the size of the glass containers to be treated and the target throughput, the tunnels are designed with one, two, three or even more heating and cooling sections. The sterilization tunnel is always preceded by a cleaning machine and followed by a filling and packaging machine. Sterilization tunnel for pharma factory...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.