
Introduction
The document discusses the importance of industrial CT inspection for Li-ion and solid-state batteries in both laboratory and production settings. It highlights the need for detailed visibility of battery cells, modules, and packs throughout their lifecycle to ensure safety and quality.
Need for Inspection Solutions
With the growing demand for batteries, there is a need for faster development cycles and enhanced product safety. This necessitates flexible and accurate testing and inspection solutions using industrial X-ray CT technology for both prototype and full-scale production.
Battery Industry Requirements
Key requirements include prototype analytics, production quality control, and testing of used or damaged batteries. The document emphasizes the need for optical or X-ray navigation maps for large samples.
Phoenix Product Line
The Phoenix product line offers leading CT solutions, including on-demand inspection services and specialized laboratory testing equipment. Products like Nanotom M, V|tome|x S, and Speed|scan HD are highlighted for their high accuracy in electrode and cell testing.
Production Quality Solutions
At-line and in-line production CT solutions are available, featuring automated defect detection software tailored to battery manufacturers' needs.
Featured Products & Accuracy
Battery lab equipment offers resolutions ranging from 1-50 µm voxel, with module testing resolutions from 50-150 µm voxel.
Artificial Intelligence and Automated Defect Recognition (ADR)
Proprietary machine learning algorithms enhance ADR, providing exceptional accuracy and ease of use. The X|approver platform offers comprehensive workflow management and reporting functions.
CT Inspection Advantages
CT inspection allows for non-destructive, 3D analysis, providing faster and more accurate results than conventional methods. It supports various battery technologies and sizes, offering holistic digital data for process optimization.
Conclusion
The document concludes with a call to action for more information or to request a demo, emphasizing the future-proof nature of the inspection technology for both current and future battery types.
Industrial CT inspection of Li-ion and Solid-state Batteries in Laboratory & Production
Open the catalog to page 1Need for Lithium-ion Battery Inspection Solutions Demand for batteries is steadily growing and with it the demands on even faster development cycles combined with product safety and quality. Highly flexible and accurate testing and inspection of prototype batteries as well as the full scale production of batteries with industrial X-ray CT solutions is required. Battery Industry Requirements Key stakeholders in the battery industry require detailed product cell/module/pack visibility in different stages of the product life cycle: Electrode/cell/module development – prototype analytics, verification...
Open the catalog to page 2Battery Manufacturing – Where and How CT can Add Value? Virtual Slicing in any Direction. Deviations can be identified and analyzed with respect to size and positioning Deviations in Anode Overhang Evaluate anode anomalies to optimize quality and your production processes Semitransparent prismatic cell CT volume overview with visible foreign particles Detect and evaluate delamination areas in your cell Foreign Particles Identify inclusions and their exact position within the battery For the CT scan, the battery is rotated in the X-ray beam Electrode Defects Evaluate structural electrode defects...
Open the catalog to page 3CT Solutions Detect main Failure Cases and Manufacturing Defects for Cells & Modules: Electrode structure Electrode geometry ”overhang” Dimensional accuracy of housings Foreign body material on electrodes > Foreign material from mixer > Electrode material from assembly > Dust and abrasion Electrolyte level Resin fillingmeasurement Resin filling status Tab defects: > Disconnect > Folding > Tearing Homogeneity of active electrode material Welding defects and fragments Burr formation The Full Range of Battery CT Inspection Solutions 2D X-ray Inspection Battery cells CT Battery...
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