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HPX Lamps Catalog, Specialty Catalog

HPX Lamps Catalog, Specialty Catalog
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HPX Lamps Catalog, Specialty Catalog

Product catalog summary
Introduction
Welch Allyn has been a leader in high-performance lighting solutions for over 80 years, offering HPX technology that exceeds industry standards. This catalog provides a comprehensive guide to HPX miniature lamps, detailing their specifications, performance, and application techniques.
HPX Engineering & Industry Leadership
HPX lamps are designed for high-performance applications, offering consistent light output with reduced variance compared to industry standards. The Precision Optical Basing technique ensures optimal alignment and performance.
Miniature Halogen Lamps
Optical Characteristics: HPX halogen lamps maintain high light output and have superior maintenance over their lifespan. They offer high color temperatures and luminous efficacy.
Electrical Characteristics: Designed to operate between 2 to 28 volts, HPX lamps benefit from regulated DC power for optimal lifespan. Voltage control is crucial as variations can significantly impact lamp life.
Mechanical Characteristics: The construction of HPX lamps ensures durability and reliability in various applications.
Environmental & Operational Conditions: HPX lamps are designed to withstand specific environmental conditions, ensuring consistent performance.
High-Impact Illumination
HPX lamps are engineered for high-performance products, offering design flexibility and reliable performance across various applications.
General-Illumination Lamps
HPX offers both wire terminal and based lamps, suitable for a wide range of general illumination needs.
Reflectorized Lamp Types
HPX provides parabolic and elliptical reflectorized lamps, enhancing light focus and distribution.
Application Notes
Enhanced UV miniature lamps are available for specific applications requiring UV light.
Medical & Dental Instruments
HPX lamps are used in medical and dental instruments, providing reliable and precise lighting solutions.
Analytical Instruments
HPX lamps are also suitable for analytical instruments, offering consistent and high-quality illumination.
Conclusion
HPX lamps by Welch Allyn offer superior performance, reliability, and customization options for various lighting applications. For detailed specifications and assistance, contact a Welch Allyn representative.
Specifications and Recommendations
The document discusses the derating of lamps to extend their life, recommending not to derate halogen lamps by more than 10%. There are no restrictions on derating gas-filled or vacuum lamps. For derating beyond 10%, consultation with a Welch Allyn engineer is advised. Constant-current sources may be used, but testing is necessary to confirm benefits as they can cause premature failure due to overvoltage.
Rerating Lamps
If standard lamps do not meet requirements, they can be rerated using specific equations for life, current, and candlepower. These equations are general guidelines and deviations from design voltage increase error.
Lamp Life
Lamp life is defined by the failure to light, influenced by tungsten evaporation and factors like lamp type and duty cycle. Welch Allyn lamps are rated based on constant DC voltage testing until burnout, but actual life may vary due to environmental conditions.
Current Draw
The standard current draw range is 0.180 to 3.3 amperes with a tolerance of ±10%. Welch Allyn controls current draw within ±5% for precision. Current draw affects lamp output, and changes in voltage must be considered.
Mechanical Characteristics
Welch Allyn lamps feature a bottom tip-off for a clear view and use high-temperature optical-grade glass. Lensed and nonlensed envelopes are available, affecting spot projection and filament imaging applications.
Spot Projection and Optical Basing
Lensed-end lamps can project a spot, and Welch Allyn can control spot projection for specific applications. Precision Optical Basing ensures filament placement accuracy, enhancing system precision and reducing replacement costs.
Environmental and Operational Conditions
Operating temperature and heat sinking are crucial for halogen lamps, which must maintain a minimum envelope temperature. Shock and vibration can affect lamp performance, and in-rush current should be managed to prevent damage.
High-Performance Illumination
Welch Allyn lamps offer high color temperature and brightness, with a lifespan up to 10,000 hours. They are durable against shock and vibration, providing value and convenience.
Technical Specifications
The document includes tables of standard wire terminal lamp products, detailing specifications like current, color temperature, and life hours for various lamp models.
Reflectorized Lamps
Welch Allyn offers both parabolic and elliptical reflectorized lamps. Parabolic lamps are designed for high-intensity light with specific beam divergence angles, while elliptical lamps focus light efficiently into small apertures or fiber optic bundles. The document explains the significance of focal distance and spot size in these lamps.
Enhanced UV Miniature Lamps
Welch Allyn has developed lamps with enhanced UV output, maintaining the advantages of glass construction. These lamps are suitable for applications requiring high UV output, offering benefits like precision optics and reduced size and weight.
Medical & Dental Instruments
Welch Allyn's lamps are designed to meet the demands of medical and dental industries, providing consistent illumination and durability. The document emphasizes the precision optical basing technique, ensuring accurate light projection and reducing the need for recalibration.
Analytical Instruments
The document highlights the importance of precise lighting in analytical instruments, offering solutions that ensure exact focus and ease of installation. Welch Allyn's technology supports reliable performance and reduces the need for additional optics.
Product Features
Welch Allyn lamps are designed to be easily replaceable without the need for optical readjustment. They are made from high-quality materials to ensure performance and longevity.
Base Configurations
The document outlines the standard lamp base configurations available, with an invitation to contact application engineers for custom solutions.
Contact Information
Welch Allyn provides contact details for further inquiries and notes that performance data is based on controlled laboratory conditions, with specifications subject to change.
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Catalog excerpts

HPX Lamps Catalog, Specialty Catalog-1

LAMPS CATALOG Focused Innovation.

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HPX Lamps Catalog, Specialty Catalog-3

With over 80 years of delivering high-performance As with any advanced technology, it is important that lighting solutions to customers worldwide, Welch Allyn you understand key application techniques. This HPX continues this tradition with its HPX technology. Technical Operation Guide has been arranged to help you easily find the information you need for your Our enviable reputation for engineering lighting specific application. It summarizes important lamp solutions that exceed industry performance standards, configuration, performance data and technical while providing the consistent light...

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HPX Lamps Catalog, Specialty Catalog-4

HPX ENGINEERING & INDUSTRY LEADERSHIP Lamp Tolerances Potential output variation, % MSCP Industry standards typically specify lamps with current draw tolerances of ±10%. This means that light output can vary anywhere from 30%–40%. HPX lamps typically have current draw tolerances of ±5%. This, in turn, reduces the possible light variance to just 15%–20%, giving you higher-quality, uniform illumination. Industry standard 30-40% output variation Welch Allyn has developed several proprietary design, tight-tolerance manufacturing and quality-checking processes for all of our lamps. These PERFO N methods...

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HPX Lamps Catalog, Specialty Catalog-5

It is recommended that you check with Welch Allyn engineers for the critical temperature for the lamp you select. These lamps are very application dependent, with duty cycle and heat sinking being prime considerations. Halogen Advantages • Highest color temperature • Highest luminous efficacy • Superior maintenance and life as a result of the halogen regenerative cycle • Color temperatures typically range from 2,700˚K to 3,350˚K with current draw less than 3.0 amperes • Surface temperature is similar to comparable gas-filled lamps (halogen lamps do run slightly higher than a vacuum lamp of comparable...

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HPX Lamps Catalog, Specialty Catalog-6

Our halogen lamps not only have a higher output at a given wattage, they also have superior maintenance. Gas-filled lamps have superior maintenance to vacuum lamps and in some applications, where there is a short duty cycle or significant heat sinking, they are superior to halogen lamps. Color Temperature Light Output and Efficacy Color temperature is a rating used to measure filament temperature, usually in degrees Kelvin (˚K). By definition, color temperature is the temperature at which a black body must operate to produce the exact color match of the filament of a lamp. Color temperature can...

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HPX Lamps Catalog, Specialty Catalog-7

MINIATURE HALOGEN LAMPS—ELECTRICAL LAMPS / ELECTRICAL CHARACTERISTICS Voltage HPX lamps are designed to operate from 2 to 28 volts, AC or DC power. Welch Allyn recommends the use of regulated DC power supplies to yield the best life span. The Rerating Information, shown in Figure 5, shows the relationship of voltage to lamp life. For example, a 10% increase in applied voltage will cause a 70% decrease in lifespan. A 10% decrease in applied voltage will cause lifespan to increase threefold. This clearly shows the value of voltage control and why unregulated AC power supplies are not recommended....

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HPX Lamps Catalog, Specialty Catalog-8

Current Draw Bottom Tip-Off Our standard range of current draw by design is 0.180 amperes to 3.3 amperes. The industry standard for tolerance on current draw is ±10%. One way Welch Allyn ensures product precision is to typically control the current draw to within ±5% of the specified current. The Welch Allyn design specification for current draw of ±5% allows us to produce lamps that significantly outperform lamps with wider tolerances. The tip-off is the area of the envelope where atmospheric air and contaminants are extracted or exhausted from the lamp during manufacture. A secondary process...

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HPX Lamps Catalog, Specialty Catalog-9

Spot Projection The output of a lensed-end lamp can be specified as a spot (diameter) in a plane tangent to the lens and/or a plane perpendicular to the lamp’s cylindrical axis, and at a defined distance from the lens as shown in Figure 8. Some applications require a better control of spot size, spot location and output intensity. Figure 8: Precision Spot Alignment This process provides the necessary mechanical control over the filament placement so as not to compromise the system optics. Better control over the filament position provides a more precise and repeatable system. (See Figure 9.)...

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HPX Lamps Catalog, Specialty Catalog-10

In-Rush Current Durable and Long-Lasting Light The resistance of the filament (tungsten) wire is significantly less at room temperature than when hot during lamp operation. Therefore, when a lamp is energized, there is an initial current surge, commonly referred to as the in-rush current. This in-rush current may exceed the actual operating or steady-state current by as much as 1000% for several milliseconds. (See Figure 10.) There are design techniques that can be used to control the in-rush current. To learn more, please contact our application engineers for more information. The life of Welch...

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HPX Lamps Catalog, Specialty Catalog-11

Figure 11: Wire Terminal Lamps Current (Amps) MSCP (Approx) Envelope Style Life (Hours) Envelope Style: l—lensed end; nl—no lens hemispherical end. All dimensions in mm. 1 Target to lens surface. 9

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HPX Lamps Catalog, Specialty Catalog-12

Figure 11: Wire Terminal Lamps cont’d Lamp P/N Current (Amps) MSCP (Approx) Envelope Style Bulb Dia Life (Hours) (mm) Envelope Style: l—lensed end; nl—no lens hemispherical end. All dimensions in mm. 1 Target to lens surface. Figure 12: Standard Based Lamps Current (Amps) MSCP (Approx) Envelope Style Life (Hours) Base Spot Size 1 Config (mm) (Figure 23) Optical Based (OB) vs. Spot Aligned (SA)

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HPX Lamps Catalog, Specialty Catalog-13

MINIATURE HALOGEN LAMPS—GENERALLAMPS / GENERAL ILLUMINATION LAMPS, /BASED LAMPS LAMPS BASED LAMPS The technical specifications table (Figure 23 on page 21) shows the standard based lamp products offered by Welch Allyn. Our precision lamp design, engineering and manufacturing processes will ensure the desired performance for your critical applications. Should your specifications require a lamp solution not shown in our standard product list, please contact our experienced application engineers. MINIATURE HALOGEN LAMPS— MINIATURE HALOGEN LAMPS / REFLECTORIZED LAMP TYPES, / PARABOLIC & REFLECTORIZED...

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