Catalog excerpts
ZIRKONOFEN TURBO SINTERING FURNACE Speed beyond any expectations
Open the catalog to page 1For better readability, the generic masculine form is used in the following document. However, we would like to explicitly point out that, for the sake of equal treatment, the information is addressed to persons of all genders.
Open the catalog to page 2A NEW ERA BEGINS Driven by diligence, dedication and enthusiasm, we strive tirelessly to give our clients always and only the best. We are aware of their requirements and we know our ambitions. It is the union of these two aspects that leads us to the best results. We never overlook any detail, searching for new solutions with meticulous attention until the Our constant search for perfection and innovation drives us day by day and we do not know what the word “rest” means. No challenge is too tough for us and we have proved it again. With the Zirkonofen Turbo, we start a new era together.
Open the catalog to page 3PERFECTION THROUGH EXPERIENCE Our long-standing experience in the development of CAD/CAM milling units, With innovation and strong willpower, we develop holistic products that are The optimised electronics and the newly developed software manufacturing process of tailor-made restorations without compromising on accuracy, precision and quality.
Open the catalog to page 4FEATURES OVERVIEW Turbo sintering of zirconia in 1h30 120 Round sintering chamber with room 4 MoSi2 high-performance heating elements Large sintering chamber with a capacity of 0.9 l Over 1000 min. of sintering time per program Baking Recovery function 7” colour touch screen
Open the catalog to page 6Heating rate of up to 120 °C/min Maximum sintering temperature of 1700 °C Large number of pre-set programs Cooling rate of up to 60 °C/min Creation of custom sintering programs Optimised cooling through fully automatic sintering platform Independent temperature calibration Compact, modern design with high-quality full glazing
Open the catalog to page 7A FASTER WORKFLOW WITH ZIRKONZAHN Manual colouring with Colour Liquids is no longer necessary with Prettau® Dispersive® zirconia, as this material is already provided with a smooth, natural colour gradient during the manufacturing process. 1. Scanning, designing and nesting the structure with a Zirkonzahn scanner and Zirkonzahn.Software 2. Milling process with our stand-alone milling units, equipped with fully automated 5+1-axis simultaneous milling technology 3. - 81 % of sintering time with the Ultraspeed program 4. After sintering, characterisation of restorations with ICE Stains...
Open the catalog to page 8Heating elements and temperature sensor Round sintering chamber High quality full glazing with Securit glass UNI ISO 12150 Status display via LED lighting Green heating and holding phase cooling phase High-resolution 7” colour touch screen Sintering tray for up to 120 zirconia elements Automated sintering platform
Open the catalog to page 9SINTERING CHAMBER The round shape of the sintering chamber ensures optimum heat distribution and a uniform sintering of all zirconia elements. The chamber is equipped with 4 MoSi2 high-performance heating elements that achieve high heating rates due to their modern control system. Within our range of sintering furnaces, the sintering chamber of the Zirkonofen Turbo is the largest one, boasting a volume of 0.9 l. This permits sintering up to 120 zirconia elements or 3 full-arch bridges simultaneously.
Open the catalog to page 106. ALUMINIUM CONTACT STRIPS
Open the catalog to page 11SINTERING ACCESSORIES In the Zirkonofen Turbo, zirconia restorations can be sintered by means of special accessories, like the sintering trays and the ceramic plate. The sintering chamber can contain up to 3 sintering trays stacked on top of each other, which permit sintering up to 120 zirconia elements in one single process. If bridges are sintered with a sintering stabiliser, the ceramic plate must be used, which offers space for up to 3 full-arch bridges. To avoid pressure marks on the zirconia elements during sintering, the elements must be placed on the sintering tray well apart from...
Open the catalog to page 12The sintering chamber contains up to 3 sintering trays stacked on top of each other. In this way, up to 120 zirconia elements can be sintered in one sintering process. To prevent discolouration or contamination of zirconia structures during the sintering process, it is recommended to cover the bridges with a ceramic protection cover. The new ceramic protection cover, with its curved shape, guarantees optimal heat distribution.
Open the catalog to page 13AUTOMATED SINTERING PLATFORM The sintering platform is controlled by an intelligent electronic system developed in-house. This system monitors the temperature curve of the sintering chamber and controls the platform during the cooling phase. If the sintering chamber does not cool down quickly enough, the platform moves automatically downwards, ensuring optimal cooling processes and perfect sintering results.
Open the catalog to page 14SINTERING PROGRAMS The Zirkonofen Turbo includes a large number of pre-set programs that are perfectly matched to each kind of Zirkonzahn zirconia. This means that the heating, holding and cooling phases vary slightly depending on the material. In addition, the user can create personal sintering programs. The Speed and Ultraspeed programs should not be used for sintering dental units with a wall thickness exceeding 4 mm. Therefore, when selecting the sintering speed, attention must be paid to the elements' wall thickness and weight. Maximum heating and cooling rates SUPER LIGHT...
Open the catalog to page 16SINTERING SPEEDS Sintering speeds that can be selected using the different sintering furnaces: Zirkonofen Turbo SPEED ULTRA SPEED METAL SINTERING Slow program: suitable for heavy structures (over 5 g per unit)* Standard program: suitable for medium-heavy structures (3-5 g per unit)* Speed program: suitable for light structures (2-3 g per unit)* Ultraspeed program: suitable for super light structures (below 2 g per unit)* Metal Sintering program: suitable for all kind of Sintermetall restorations. * Recommendations. Errors and omissions excepted guarantee
Open the catalog to page 17HOURS SINTERING WITH STANDARD PROGRAM SINTERING WITH ULTRASPEED PROGRAM FLEXURAL STRENGTH PRETTAU® 2 DISPERSIVE® ZIRCONIA 3-UNIT BRIDGE FLEXURAL STRENGTH ZIRKONOFEN TURBO
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