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Advanced Press

Advanced Press

Advanced Press

Product catalog summary
Introduction
The document discusses the Advanced Press technology for processing lithium disilicate ceramics, specifically using the VARIO PRESS®300.e system. Lithium disilicate is favored in dental laboratories for its high strength and versatility in both CAD/CAM and traditional pressing techniques.

Specifications and Challenges
Lithium disilicate ceramics require precise temperature control due to their sensitivity when in contact with phosphate-bonded compounds. The document references a competitor's patent, highlighting the need for low temperatures and short molding times to minimize reactions between the ceramic and matrix materials.

Advanced Press Technology
Patented in 2010, the Advanced Press technology optimizes the pressing cycle through a mathematical analysis of thermal behavior, achieving a uniform temperature distribution within the muffle. This approach reduces pressing time and enhances the quality of the ceramic material.

Temperature and Pressure Management
The document includes graphs illustrating temperature and pressure variations during the pressing process. The Advanced Press method ensures a consistent temperature of 885°C, reducing the pressing cycle to 120-150 seconds and the overall cycle to about 20 minutes.

Benefits and Outcomes
The Advanced Press protocol results in diminished reactions between the ceramic and investment compound, reduced working temperatures, and accurate reproduction of restoration details. The shorter pressing cycles increase furnace efficiency.

Standard Pressing Limitations
Traditional pressing methods often result in temperature discrepancies within the ring, affecting the quality of sensitive materials like lithium disilicate. The Advanced Press addresses these issues by ensuring uniform heat distribution.

Product Features
The VARIO PRESS®300.e system includes features such as preinstalled press-programs, intelligent press control, temperature-controlled cooling, and a two-year warranty. The scope of supply includes various accessories necessary for operation.

Conclusion
The Advanced Press technology offers significant improvements in the processing of lithium disilicate ceramics, ensuring high-quality outcomes and increased efficiency in dental laboratories.
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Catalog excerpts

Advanced Press-1

ADVANCED PRESSTM WITH PATENTED PROGRAMS FOR PROCESSING LITHIUM-DISILICATE CERAMICS.

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Advanced Press-2

Lithium Disilicate Lithium disilicate ceramics are an increasingly popular material for fabricating restorations in dental laboratories. They are characterized by their high strength and can be processed not only by CAD/CAM but also by a pressing technique similar to the one used with traditional pressable ceramics. However, the resulting quality of pressing Lthium Disilicate has varied greatly. Due to it's sensitivity to temperature while in contact with phosphate-bonded compounds common among investments.

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Advanced Press-3

Temperaturverlauf LDS-Advanced Press 1100 1100 Advanced Press Firing chamber Ring Centre of the ring Pressure Muffel außen Muffel Kern/Keramik Principle of Advanced Press Patented pressing technology Temperature differentials between the inside and outside of rings have always existed when processed in traditional pressing ovens. Differences on the order of 30°C–50°C – depending on the size of the ring and the conductivity of the investment compound – pose an obstacle to consistent pressing outcomes. If more energy is briefly supplied to the ring, however, its outside temperature will rise to...

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Advanced Press-4

Temperaturverlauf LDS-Advanced Press 890 890 Temperaturverlauf LDS-Advanced Press Temperaturverlauf LDS-Advanced Press Firing chamber Ring Centre of the ring Pressure Muffel außen Muffel Kern/Keramik Zeit [min] Muffel außen Zeit [min] Muffel Kern/Keramik Muffel Kern/Keramik Pressdruck Low pressing temperatures and extremely short pressing cycles Temperatures will soon be almost uniform throughout the muffle. The only thing to be accomplished at this point is to maintain these conditions throughout the entire pressing cycle. Lithium disilicate ceramics can be pressed at a required temperature...

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Advanced Press-5

Firing chamber Ring Centre of the ring Pressure mathematical Standard pressing Muffel außen Muffel Kern/Keramik Hardly any differences exist between the program cycles used in different types of furnaces when it comes to pressing ceramics. Laboratory technicians generally assume that the temperatures inside the furnace and in the inner regions of the ring will be the same once a predefined exposure time has elapsed. However, this assumption is incorrect and easily explained. The thermocouple inside the furnace only captures the temperature in the furnace chamber, which the system attempts to...

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Advanced Press-6

VARIO PRESS® with patented programs for processing lithium-disilicate ceramics. Ceramic firing furnace Ceramic pressing furnace Advanced Press Process for lithium-disilicate ceramics Preinstalled press-programs for lithium-disilicate ceramics Intelligent Press Power cord Operating system CF-card (green) Ring tong Firing tray Pressing tray incl. press insert Compressed air hose 2m (blue) Pressure reducer (water strainer) with fixing bracket Long tweezer Inline filter for vacuum hose Vacuum hose Connecting cord cold instrument plug for P3 vacuum pump 1x Spare fuses 1x Flex ring system 200 g Z-Dry...

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