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VACUUM SUCTION SYSTEM

VACUUM SUCTION SYSTEM
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VACUUM SUCTION SYSTEM

Product catalog summary
Introduction
The document emphasizes the importance of using suction systems in dental laboratories to mitigate health risks from fine dust particles generated during grinding and milling. It highlights occupational hazards for dental technicians and the necessity of adhering to safety regulations.
Health Risks and Regulations
Fine dust particles, especially from alveolar bone, pose significant health risks by penetrating deeply into the lungs, potentially causing chronic respiratory conditions. German regulations require the use of suction systems to control dust levels and mandate annual effectiveness testing.
Suction Systems Overview
The document outlines various suction systems offered by Zubler, including single suction units, multi suction units, and central suction systems, each designed to optimize dust collection and improve the working environment in dental laboratories.
Product Range and Features
  • Single Suction Units: Cost-effective and versatile, using filter bags suitable for different dust loads and applications.
  • Multi Suction Units: Equipped with non-brush motors and permanent filters, economical in the long run despite higher initial costs.
  • Central Suction Systems: Ideal for larger setups, offering the cleanest and quietest operation, supporting multiple vacuum positions.
Specific Models and Technical Data
Detailed specifications for models like V4000, V5000, V6000, V7000, FZ1 VARIOmaster®, and FZ2 VARIOmatic® are provided, highlighting features such as brushless motors, automatic filter cleaning systems, and options for external exhaust to improve indoor air quality.
Recommendations
It is recommended to use vacuum systems during grinding operations to protect health. Zubler offers solutions tailored to different laboratory needs, emphasizing the importance of selecting the right system for optimal performance and safety.
FZ2 VARIOmatic® Central Suction System
The document provides a detailed description of the FZ2 VARIOmatic® system, highlighting its specifications, operational procedures, and benefits for high dust production environments like dental laboratories.
Specifications
The FZ2 VARIOmatic® features a compact design, operates with a power input of 1900W for the suction unit, and includes two brushless motors. It offers a suction power of approximately 80 l/s and a dust container volume of 12 liters.
Operational Procedures
Designed for easy connection to multiple working positions, supporting up to six vacuum positions, with exhaust air directed outside for optimal noise reduction and air quality.
Filter Technology
Equipped with a large filter cartridge ensuring high air permeability and efficient dust retention, featuring a pneumatic reverse flow for continuous filter cleaning.
Advantages
Improved air quality, reduced noise levels, increased workspace, and greater cleanliness, with high-efficiency blower motors for lower energy consumption.
Modules and Accessories
Various modules and accessories enhance the functionality and efficiency of the central vacuum system, tailored for specific applications in dental laboratories.
Installation and Planning
Emphasizes the importance of professional installation and offers guidance on laboratory construction and redevelopment to accommodate the system.
Conclusion
The FZ2 VARIOmatic® central suction system is a comprehensive solution for dust management in dental laboratories, offering significant benefits in air quality, noise reduction, and operational efficiency.
Additional Equipment and Accessories
The document provides information on equipment and accessories for ceramic and precious metal departments, focusing on vacuum systems, preparation stations, and related accessories, emphasizing ergonomic and efficient design.
Vacuum Equipment
Zubler offers a range of vacuum solutions suitable for different laboratory sizes, designed to enhance working conditions with effective dust and dirt absorption.
Preparation Station AV1000
Designed for dust-intensive work, featuring excellent dust protection, ergonomic design, and automatic vacuuming capabilities.
Monomer Station MB1000
Captures fumes from monomer materials, requiring a suitable extraction system with an activated charcoal filter or a central suction system.
Cleaning Accessories
Various cleaning sets facilitate quick and efficient cleaning of floors and work areas.
Additional Products
Includes products like the P1000 polishing unit, investment materials, pressable ceramics accessories, and furnace equipment like the VARIO PRESS® 300, designed to optimize laboratory processes.
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Catalog excerpts

VACUUM SUCTION SYSTEM-2

Grinding without suction? Laboratory technicians would occasionally prefer to turn off their vacuum during grinding. Even during milling or grinding jobs that scarcely involve any reduction of material, fine dust is always created. You cannot see them, and yet they are whirling and hovering across the room. With your head located close to the instrument tip, you will inevitably inhale particles in high concentrations even when performing grinding jobs that you may consider perfectly harmless. It is precisely these fine dust particles that will penetrate deeply into the lungs with ease. Common...

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VACUUM SUCTION SYSTEM-3

Model Vac. ports Single suction unit V4000 V5000 VB000 V7000 Our single-position units are operated with filter bags. Various models with different filters and suction motors are offered, which are optimized for different dust loads and applications. Multi suction unit FZ1 VARIOmaster ® 2 (4) All of our multiple-position units are equipped with non-brush motors and permanent filter systems. The dust is collected in a container. Although these systems are more expensive, they are highly economical in the long run. Central vacuum systems offer the best working environment. They are the cleanest...

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VACUUM SUCTION SYSTEM-4

Page 1 6-21 R15GG Vacuum hood R16GG Monomer bath AV1GGG Preparation station MB100Q Monomer box P1GGG Polishing unit FG1000 Base STGS Vacuum plug Accessories Central suction system Multi suction units Single suction unit

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VACUUM SUCTION SYSTEM-5

Workspace vacuum for installation and portable use ■ Compact unit featuring an exchangeable filter door system. ■ Continuous electronic control of vacuum power. ■ Automatic on-off with connection to device. ■ Switches off when the filter is full. ■ Different bag filters and activated carbon filters are offered as accessories. Filter technology of the V4000 All V400Q units feature a dual filter system. Dirt is collected in the filter bag, which allows for easy removal and clean disposal without any dust escaping. A fine filter cartridge offers extra protection. It has longer replacement intervals. Filter...

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VACUUM SUCTION SYSTEM-6

An exchange floor with pipe socket (optional) allows connection to an exhaust duct to the outside. V4011 built-in version The built-in version is suspended under the benchtop. With the mounting plate and matching rail available for this purpose, the unit can be readily installed and removed. Even the mobile unit is easily convertible to a built-in version. Just replace the carrying handle with the mounting rail (optional accessory). An activated charcoal filter can be inserted instead of the filter cartridge. Activated charcoal is capable of absorbing toxic vapours (for example, when resins are processed...

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VACUUM SUCTION SYSTEM-7

CAD/CAM and Machine vacuuming unit for high volume and long term usage. ■ Suitable for long working periods due to the brushless blower. ■ 2x potential free Inputs ■ 1x 24 V Input for most CAD/CAM systems ■ 4 vacuum levels, independantly programmable for every Input ■ Filterbag with high dust volume ■ Quick and easy filter change due to the front sliding filter basket. ■ Volumetric control independant from the filling grade of the filterbag ■ Brushless motor with 3 years warranty The V7000 is especially designed for long term usage, e.g. for the vacuuming of dental CAD/CAM milling machines. The...

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VACUUM SUCTION SYSTEM-8

Machine and Workstation vacuuming unit with low noise level ■ Workstation suction unit for 1 station ■ Filterbag with high dust volume ■ Quick and easy filter change due to the front sliding filter basket. ■ Low noise blower ■ Automatic power socket (master/slave) ■ Stepless adjustable suction power ■ Volumetric control independant from the filling grade of the filterbag This suction unit is suitable for universal use in laboratories and workshops. It is equipped with a master/slave power socket for electrical grinders. The low noise blower located in the noise dampened base is barely noticable...

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VACUUM SUCTION SYSTEM-9

Good reasons for an FZ1 ■ Low noise and low maintenance (thanks to a brushless vacuum motor offering bypass air cooling and sophisticated acoustic isolation of the exhaust stream). ■ Permanent filter with automatic filter cleaning system. No filter bags. ■ Separately exchangeable and inexpensive filter cartridges for particle separation and fine filtration. ■ High-performance vacuum for use with belt sanders and sandblasters. ■ Can be expanded via external position openers to accommodate up to four alternatively used vacuum positions. ■ More room at the workspace. ■ Comes ready with an exhaust...

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VACUUM SUCTION SYSTEM-10

Technical Data FZ1 VARIOmaster® Dimensions (Width x Height x Depth):224 x 760 x 600 mm AP501 modules will allow the FZ1 VARIOmaster to be configured for up to 4 vacuum positions. Each AP50l offers connectivity for any universal controllers or laboratory equipment with up to 1000 W of power consumption. Its electronic control offers sensitivity adjustment to match Dust container (No filter bags) The high performance of this filter system comes into its own in very high-dirt areas. The use of a long-lasting filter cartridge eliminates the need for filter bags, thus greatly reducing operating...

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VACUUM SUCTION SYSTEM-11

Good reasons for an FZ2 ■ Two vacuum turbines (three-phase AC) for low noise and low maintenance. No brushes. ■ Permanent filter with automatic filter cleaning system. No filter bags. ■ Pneumatic filter reverse flow for high-performance suction of major dust loads. ■ Can be expanded via external position openers to accommodate up to six vacuum positions. ■ More room at the workspace. ■ Exhaust installation for a better indoor climate. This unit was designed specifically for use in small dental laboratories. It offers a particularly reliable and clean vacuum solution even for high-dust preparatory...

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VACUUM SUCTION SYSTEM-12

Correct planning of vacuum installation FZ2 VARIOmatic® will integrate with any furniture line. Matching front panels are mounted on request. Zubler will be happy to advise you and support your planning. Our experience will help you to find the correct vacuum solution for your laboratory. Installation and maintenance will be greatly facilitated if the connections of the vacuum system are well accessible. Exhaust air should take the shortest path to the outside. Taking advantage of these options will greatly improve your lab environment and reduce noise even further. Expansion modules FZ2 VARIOmatic®...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.