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Zubler Vacuum Suction Systems

Zubler Vacuum Suction Systems
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Zubler Vacuum Suction Systems

Product catalog summary
Introduction
Grinding and milling in dental laboratories produce fine dust particles that pose significant health risks, particularly to the respiratory system. Effective dust extraction systems are crucial for occupational health and safety to prevent chronic conditions and severe lung diseases.

Occupational Health and Safety
Dental technicians are at higher risk of occupational skin and lung diseases due to exposure to fine airborne particles. German regulations require the use of suction systems to control dust levels, which must be tested annually for effectiveness.

Vacuum Systems
Various vacuum systems are available, including single suction units, multi suction units, and central suction systems, each designed to optimize dust extraction and improve indoor air quality.

Product Range
  • Single Suction Units: Operate with filter bags and are suitable for different dust loads and applications.
  • Multi Suction Units: Equipped with non-brush motors and permanent filter systems, these units are economical in the long run.
  • Central Suction Systems: Provide the cleanest and quietest operation, ideal for larger setups.


Model Specifications
Models such as V4000, V5000, V6000, and V7000 offer features like brushless motors, activated charcoal filters, and different suction powers to cater to specific needs.

FZ1 VARIOmaster®
This unit features a brushless motor, permanent filter with automatic cleaning, and can accommodate up to four vacuum positions. It is suitable for high-dust environments and offers a modular design for easy maintenance.

FZ2 VARIOmatic®
Designed for small dental laboratories, this unit supports up to six vacuum positions and features pneumatic filter reverse flow for high-performance suction. It integrates easily with existing furniture and improves indoor climate by exhausting air outside.

Conclusion
Effective dust extraction systems are essential in dental laboratories to protect health and comply with regulations. Zubler offers a range of solutions tailored to different laboratory needs, ensuring a safer and more efficient working environment.
Overview of FZ2 VARIOmatic® System
The FZ2 VARIOmatic® is a versatile vacuum system designed for environments with high dust production, such as instrument rooms. It supports up to six vacuum positions, with the possibility of connecting additional units through an electronic switchbox. The system is optimized for noise reduction, air quality improvement, and efficient dust collection.

Technical Specifications
  • Dimensions: 334 x 810 x 600 mm
  • Weight: 72 kg
  • Power Input: 1900W for suction unit, 4x 450W for automatic sockets
  • Motors: Two brushless motors
  • Suction Power: Approximately 80 l/s
  • Dust Container Volume: 12 liters
  • Filter Surface: 2.3 m²
  • Minimum Pressure: 5 bar

System Features
  • High air permeability due to large filter area
  • Pneumatic reverse flow for continuous filter cleaning
  • Collectorless motors with a three-year warranty
  • Centralized exhaust system for improved air quality and reduced noise

Central Vacuum System Benefits
  • Improved air quality by conveying exhaust air outside
  • Reduced noise and increased workspace due to absence of local suction units
  • Enhanced cleanliness with centralized dust evacuation
  • Lower energy consumption with high-efficiency motors

Installation and Planning
Detailed planning is essential for installing a central vacuum system to ensure uniform air distribution. The system can be integrated into new constructions or retrofitted into existing laboratories. Zubler offers custom solutions and accessories to meet specific laboratory needs.

Special Modules and Accessories
  • Automatic vacuum position openers for efficient operation
  • Modules for specific furniture systems like KaVo and Freuding
  • Sandblasting separators to protect vacuum system components
  • Various vacuum funnels and accessories for optimal system performance
Overview
The document provides detailed information on various vacuum and laboratory equipment designed by Zubler Gerätebau GmbH. It covers specifications, functionalities, and applications of different units and accessories used in laboratory settings, particularly in dental technology.

Intake Systems
The R1400 intake unit is designed for installation under benchtops with a thickness of 20 to 40 mm. It features a manual vacuum position closure that does not meet TÜV or BGIA certification standards. The R1200 vacuum funnel is compatible with the R1000 rectangular pipe and includes a large safety shield. The R1250 vacuum funnel, suitable for intricate work, can be swiveled and includes an optional gold filter.

Monomer Bath and Cleaning Accessories
The R1600 monomer bath provides a stationary workspace for mixing chemicals, while the R1601 mobile version can be used at various stations. Zubler offers cleaning accessories that connect to vacuum plugs for easy cleaning of laboratory areas.

Vacuum Hood and Preparation Station
The R1500 vacuum hood is designed to handle dust from devesting and grinding, featuring a flexible positioning arm. The AV1000 preparation station offers excellent dust protection, ergonomic design, and compatibility with all vacuum systems. It includes features like automatic dust vacuuming and optimal lighting.

Monomer Box
The MB1000 monomer station captures fumes from monomer materials and requires an extraction system with an activated charcoal filter or a central suction system.

Polishing Unit
The P1000 polishing unit is designed for connection to external suction systems, featuring a stainless steel base, noise dampers, and ergonomic design. It includes a movable protection shield and optimum lighting.

Vacuum Equipment
Zubler offers a range of vacuum solutions suitable for small to large laboratories, including single-position, multiple-position, and central systems. Their expertise in dental technology has led to the implementation of complex systems worldwide.

Additional Products
The document also mentions investment materials and pressable ceramics accessories, such as Microstar Speed investment materials and Easy-Fix custom firing supports. The VARIO PRESS 300 ceramic furnace is highlighted for its advanced sensor and control technology.
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Catalog excerpts

Zubler Vacuum Suction Systems-2

Grinding without suction? Single suction unit Laboratory technicians would occasionally prefer to turn off their vacuum during grinding. Multi suction unit Even during milling or grinding jobs that scarcely involve any reduction of material, fine dust is always created. You cannot see them, and yet they are whirling and hovering across the room. With your head located close to the instrument tip, you will inevitably inhale particles in high concentrations even when performing grinding jobs that you may consider perfectly harmless. It is precisely these fine dust particles that will penetrate...

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Zubler Vacuum Suction Systems-3

Product range selection Single suction unit Our single-position units are operated with filter bags. Various models with different filters and suction motors are offered, which are optimized for different dust loads and applications. Multi suction unit All of our multiple-position units are equipped with non-brush motors and permanent filter systems. The dust is collected in a container. Although these systems are more expensive, they are highly economical in the long run. Central suction system Central vacuum systems offer the best working environment. They are the cleanest and quietest performers....

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Zubler Vacuum Suction Systems-4

Single suction unit Multi suction units Vacuum hood Monomer bath 10-15 Central suction system AV1000 Preparation station MB1000 Monomer box P1000 Polishing unit Vacuum plug Cleaning acces.

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Zubler Vacuum Suction Systems-5

V4000 Mobile suction Workspace vacuum for installation and portable use ■ Compact unit featuring an exchangeable filter door system. Continuous electronic control of vacuum power. Automatic on-off with connection to device. Switches off when the filter is full. Different bag filters and activated carbon filters are offered as accessories. V4010 - V4011 - V4050 Filter technology of the V4000 All V4000 units feature a dual filter system. Dirt is collected in the filter bag, which allows for easy removal and clean disposal without any dust escaping. A fine filter cartridge offers extra protection....

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Zubler Vacuum Suction Systems-6

Single suction unit Activated charcoal filter Multi suction units An activated charcoal filter can be inserted instead of the filter cartridge. Activated charcoal is capable of absorbing toxic vapours (for example, when resins are processed or monomers mixed). The activated charcoal filter is supplied as a refillable cartridge. Refill packs are available for convenient, environmentally friendly and inexpensive replacement of the charcoal. Central suction system The built-in version is suspended under the benchtop. With the mounting plate and matching rail available for this purpose, the unit...

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Zubler Vacuum Suction Systems-7

V5000 Compact mobile suction Device/workspace vacuum. Offers a brushless motor. ■ ■ ■ Compact unit featuring an exchangeable filter door system. Collectorless motor with continuous operation properties. Different bag filters and activated carbon filters are offered as accessories. V6000 Workbench suction Workspace vacuum. Offers low-noise operation. ■ ■ ■ ■ Narrow tower housing with a large filter volume. Front access for filter maintenance through a caddy bay. Very low noise by high-grade acoustic isolation. Different bag filters and activated charcoal filters are offered as accessories. V7000...

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Zubler Vacuum Suction Systems-8

Application examples Applications Central suction system Our single suction units are highly versatile, as various models with different filter systems and motors are available. For low-dust applications, they can also be used with manually controlled or automated milling devices (e.g. for zirconia objects). Appropriate suction units can also be selected for any workshop or laboratory applications involving dry dusts. Applications of this type may include various modes of processing minerals, resins or metals in different sectors of industry. Single suction unit Multi suction units Technical...

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Zubler Vacuum Suction Systems-9

FZ1 VARIOmaster® 2-Station-unit Good reasons for an FZ1 Low noise and low maintenance (thanks to a brushless vacuum motor offering bypass air cooling and sophisticated acoustic isolation of the exhaust stream). Permanent filter with automatic filter cleaning system. No filter bags. Separately exchangeable and inexpensive filter cartridges for particle separation and fine filtration. High-performance vacuum for use with belt sanders and sandblasters. Can be expanded via external position openers to accommodate up to four alternatively used vacuum positions. More room at the workspace. Comes ready...

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Zubler Vacuum Suction Systems-10

Automatic vacuum port openers connected (dust-generating) equipment, switches the vacuum position valve, and connects to the suction unit via a control cable. Single suction unit AP501 modules will allow the FZ1 VARIOmaster® to be configured for up to 4 vacuum positions. Each AP501 offers connectivity for any universal controllers or laboratory equipment with up to 500W of power consumption. Its electronic control offers sensitivity adjustment to match the Both the valve and the control unit are always located at the workspace. This makes installation very easy and transparent. Several vacuum...

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Zubler Vacuum Suction Systems-11

FZ2 VARIOmatic ® 4-Station-unit Good reasons for an FZ2 Two vacuum turbines (three-phase AC) for low noise and low maintenance. No brushes. Permanent filter with automatic filter cleaning system. No filter bags. Pneumatic filter reverse flow for high-performance suction of major dust loads. Can be expanded via external position openers to accommodate up to six vacuum positions. More room at the workspace. Exhaust installation for a better indoor climate. This unit was designed specifically for use in small dental laboratories. It offers a particularly reliable and clean vacuum solution even for...

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Zubler Vacuum Suction Systems-12

FZ2 VARIOmatic will integrate with any furniture line. Matching front panels are mounted on request. Zubler will be happy to advise you and support your planning. Our experience will help you to find the correct vacuum solution for your laboratory. ® Installation and maintenance will be greatly facilitated if the connections of the vacuum system are well accessible. Exhaust air should take the shortest path to the outside. Taking advantage of these options will greatly improve your lab environment and reduce noise even further. Expansion modules FZ2 VARIOmatic® can even be installed to cover...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.