IRB 1100
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IRB 1100 - 2

Trace back information: Workspace 22D version a9 Checked in 2022-12-16 Skribenta version 5.5.019

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IRB 1100 - 3

Product manual IRB 1100-4/0.475 IRB 1100-4/0.58 OmniCore Document ID: 3HAC064992-001 Revision: M © Copyright 2019-2022 ABB. All rights reserved. Specifications subject to change without notice.

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IRB 1100 - 4

The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be...

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IRB 1100 - 5

Manipulator description 3HAC064992-001 Revision: M © Copyright 2019-2022 ABB. All rights reserved.

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IRB 1100 - 6

Product manual - IRB 1100 3HAC064992-001 Revision: M © Copyright 2019-2022 ABB. All rights reserved.

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IRB 1100 - 7

Reference information 3HAC064992-001 Revision: M © Copyright 2019-2022 ABB. All rights reserved.

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IRB 1100 - 8

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IRB 1100 - 9

Overview of this manual Overview of this manual About this manual This manual contains instructions for: • mechanical and electrical installation of the IRB 1100 mechanical and electrical repair of the IRB 1100 The robot described in this manual has the following protection types: • Clean Room Usage This manual should be used during: • installation and commissioning, from lifting the product to its work site and securing it to the foundation, to making it ready for operation maintenance work repair work decommissioning work Note It is the responsibility of the integrator to conduct a risk...

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IRB 1100 - 10

Overview of this manual Continued References Documentation referred to in the manual, is listed in the table below. Document name Product manual, spare parts - IRB 1100 Safety manual for robot - Manipulator and IRC5 or OmniCore con- 3HAC031045-001 troller i Product manual - OmniCore C30 Product manual - OmniCore C90XT Product manual - OmniCore E10 Operating manual - OmniCore Application manual - Controller software OmniCore Application manual - CalibWare Field Technical reference manual - Event logs for RobotWare 7 Technical reference manual - Lubrication in gearboxes Technical reference...

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IRB 1100 - 11

Overview of this manual Continued Published in release 20D. The following updates are made in this revision: • Updated maintenance activity interval for robot overhaul from 40000 hours to 30000 hours. • Updated refitting procedure of axis-4 gearbox. • Updated cleaning method. Published in release 21A. The following updates are made in this revision: • Connector types for CP/CS and Ethernet floor cable wiring are added. • Updated spare part article number of axis-1 radial sealing from 3HAB3701-41 to 3HAC070148-005. • Updated diameter value of the air hoses inside the robot. Published in...

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IRB 1100 - 12

Overview of this manual Continued Published in release 22C. The following updates are done in this revision: • Updated spare part numbers for axes 1-6 motors. • Added expected life of gearboxes. • Updated information label figure. Published in release 22D. The following updates are done in this revision: • Added information about Wrist Optimization in calibration chapter. Product manual - IRB 1100 3HAC064992-001 Revision: M © Copyright 2019-2022 ABB. All rights res

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IRB 1100 - 13

Product documentation Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. Tip All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manuals Manipulators, controllers, DressPack/SpotPack, and most other hardware is delivered with a Product manual that generally contains: • Safety information. Installation and commissioning (descriptions...

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IRB 1100 - 14

Product documentation Continued Operating manuals The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - IRB 1100 3HAC064992-001 Revision: M © Copyright 2019-2022 ABB. All rights reserved.

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IRB 1100 - 15

How to read the product manual How to read the product manual Reading the procedures The procedures contain all information required for the installation or service activity and can be printed out separately when needed for a certain service procedure. Safety information The manual includes a separate safety chapter that must be read through before proceeding with any service or installation procedures. All procedures also include specific safety information when dangerous steps are to be performed. Read more in the chapter Safety on page 17. Illustrations The product is illustrated with...

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IRB 1100 - 16

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IRB 1100 - 17

1 Safety 1.1.1 Limitation of liability 1 Safety 1.1 Safety information 1.1.1 Limitation of liability Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system. In particular, liability cannot be accepted if injury or damage has been caused for any of...

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IRB 1100 - 18

1 Safety 1.1.2 Requirements on personnel 1.1.2 Requirements on personnel General Only personnel with appropriate training are allowed to install, maintain, service, repair, and use the robot. This includes electrical, mechanical, hydraulics, pneumatics, and other hazards identified in the risk assessment. Persons who are under the influence of alcohol, drugs or any other intoxicating substances are not allowed to install, maintain, service, repair, or use the robot. The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal...

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